Cal Flame 3000 Problem Misalignment of Ignitor on Burner, Problem Yellow Flame, Problem Flashback

Page 45

Owner’s Manual

Troubleshooting Procedures

Problem:

Misalignment of Ignitor on Burner

 

 

Solution:

Check for proper position of electrode tip. The tip of the electrode should be pointing forward

 

towards the front of the burner and should be free of grease to allow proper sparking. The

 

ignition wire should be connected firmly to the valve ignition device and electrode. Replace the

 

ignition wire if it is frayed or cracked. With gas supply closed and all control knobs set to the off

 

position, check each position ignitor individually for presence of spark at electrode. In turn, push

 

each knob in fully and rotate about 1/4 turn to the left (counter-clockwise) until you hear a loud

 

click. The trigger hitting the strike block should produce a blue spark at the electrode tip. Return

 

control knob to the off position before checking the next ignitor.

 

 

 

While the grill is still hot, you must wait for a minimum of five minutes before commencing

 

re-ignition (this allows accumulated gas fumes to clear). If all checks/ corrections have been made

 

and gas grill fails to operate properly, contact your local Cal Flame dealer.

Problem:

Yellow Flame

 

 

Solution:

Once the entire burner is operating, check the flame color to be sure that flame color is mostly

 

blue. Some yellow at the tips may be present due to

impurities in the fuel.

 

If the flame is golden or yellow in color, the reason could be seasoning salts, oil film, or other

 

foreign matter on the burner.

 

 

Problem:

Flashback

 

 

Solution:

When fire occurs in and around the burner tubes, immediately turn off gas at its source and turn

 

the control knob(s) clockwise to the ‘OFF’ position. Wait until the grill has cooled off and then

 

clean the burner tubes and burners as described on page of this manual.

Owner’s Manual

Page 44

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Contents Grills Islands Carts Convection 3000 Grill Table of Contents Benefits of Owning a CAL Flame Barbecue Safety Precautions If YOU Smell GAS Safety InstructionsUse Precautions Precautions Regarding ChildrenWarranty Limitations Warranty InformationWarranty Exclusions Contact InformationDelivery and SET-UP Built-In InstallationLocation Outdoor Use Only Built-In Design ModelsGrilling Grill Operation DROP-IN GrillsLight Illumination Operation Grilling HintsOperating the Grill On/Off SwitchLighting The Grill Burners Using Your RotisserieManually Lighting The Grill Burners Cooking with the RotisserieManually Lighting The Infrared or Rotisserie Burner Lighting The Infrared or Rotisserie BurnerGrill Knob Operation Cal Flame FamiliarizationGrill Operation Islands Using Your Rotisserie Lighting The Infrared or Rotisserie Burner 100 225 300R MC-600 2000 3000 Grill Operation Carts Burner Cart Grill Operation Convection 3000 Grill Convection 3000 4-BURNER GrillGrilling Light Illumination OperationConvection 3000 Grill Intake and Exhaust Designs Roasts, Steaks and Chops Cooking with the Convection 3000 GrillPoultry PorkBuilt-in Installation Grill InstallationLocation Outdoor Use Only Built-in Design ModelsCut Out Dimensions Cabinet Cut-Out Dimensions for Gas Grill and AccessoriesBarbecue Gasline Installation of NEW Side BurnerInstalling Access Doors Installation of NEW Access DoorsSports BAR Canopy G3000 ISLAND/SPORTS BAR Canopy WiringLights AntennaAudio/ Video A/V Cables Canopy Assembly Canopy AssemblyFigure D Mounting the G3000 Island/ Sports Bar CanopyAwning Open/ Close Switch Awning InstallationLP GAS Requirements LP Gas RequirementsLP Gas Hook Up LP Gas Manifold Pressure LPG Cylinder SpecificationLP Gas Supply Pressure LP Gas Pressure RegulatorNatural Gas Requirements Natural GAS RequirementsLeak Testing Procedure Leak TestingLeak Testing Procedure Cleaning the Grill Racks Cleaning and MaintenanceCleaning the Warming Rack Cleaning the Drip PanCleaning the Burners Cleaning the Island CabinetsCovering Your Stainless Steel Cart After Use CareProblem Obstruction In Gas Line Troubleshooting ProceduresProblem Plugged Orifice If Grill Fails to Operate ProperlyProblem Misalignment of Ignitor on Burner Problem Yellow FlameProblem Flashback Waterfall Operation Optional AppendixCAL Flame Entertainment System Splash Stereo SystemEntertainment Systems Front Panel Features Figure TV Monitor Operation OptionalTurning On the TV Monitor Remote Control Operation Figure Next Prev TV/CATV Adjusting the Picture VCR ControlsOperation Description of Adjustment Items To restore the factory settingsRemote Infrared Sensor/Repeater DVD Player and Surround Sound Processor Optional Cal Flame Entertainment System OperationOperating the DVD System In TV Mode Switching Back to DVD OperationInstructions Description Part Number Quantity Parts ListCovers for CAL Flame DROP-INS Master Chef Series Warranty 1able 2able