Heat Controller HTH, HTV, HTD manual Accessory Connections, Two-stage Units

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Installation, Operation & Maintenance

HTV/HTD/HTH SERIES

Heat Controller, Inc.

Electrical - Low Voltage Wiring

Accessory Connections

A terminal paralleling the compressor contactor coil has been provided on the CXM control. Terminal “A” is designed to control accessory devices, such as water valves. Note: This terminal should be used only with 24 Volt signals and not line voltage. Terminal “A” is energized with the compressor contactor. See Figure 20 or the specific unit wiring diagram for details.

Figure 20: Accessory Wiring

Water Solenoid Valves

An external solenoid valve(s) should be used on ground water installations to shut off flow to the unit when the compressor is not operating. A slow closing valve may be required to help reduce water hammer. Figure 20 shows typical wiring for a 24VAC external solenoid valve. Figures 21 and 22 illustrate typical slow closing water control valve wiring for Taco 500 series (Manufacturer P/N AVM...) and Taco SBV series valves. Slow closing valves take approximately 60 seconds to open (very little water will flow before 45 seconds). Once fully open, an end switch allows the compressor to be energized. Only relay or triac based electronic thermostats should be used with slow closing valves. When wired as shown, the slow closing valve will operate properly with the following notations:

1.The valve will remain open during a unit lockout.

2.The valve will draw approximately 25-35 VA through the “Y” signal of the thermostat. Note: This valve can overheat the anticipator of an electromechanical thermostat. Therefore, only relay or triac based thermostats should be used.

Two-stage Units

HT two-stage units should be designed with two parallel valves for ground water applications to limit water use during first stage operation. For example, at 1.5 gpm/ ton [2.0 l/m per kW], a 048 unit requires 6 gpm [23 l/m] for full load (2nd stage) operation, but only 4 gpm [15 l/m] during 1st stage operation. Since the unit will operate on first stage 80-90% of the time, significant water savings can be realized by using two parallel solenoid valves with two flow regulators. In the example above, stage one solenoid would be installed with a 4 gpm [15 l/m] flow regulator on the outlet, while stage two would utilize a 2 gpm [8 l/m] flow regulator. When stage one is operating, the second solenoid valve will be closed. When stage two is operating, both valves will be open, allowing full load flow rate.

Figure 23 illustrates piping for two-stage solenoid valves. Review figures 20-22 for wiring of stage one valve. Stage two valve should be wired between terminal “Y2” (ECM board) and terminal “C.”

Note: When EWT is below 50°F [10°C], a minimum of 2 gpm per ton (2.6 l/m per kW) is required.

Figure 21: AVM Valve Wiring

C

Y1

 

 

 

 

 

 

 

 

2

3

AVM

1

Taco Valve

Heater Switch

 

 

C

Y1

Thermostat

Figure 22: Taco SBV Valve Wiring

Figure 23: Two-Stage Piping

 

Solenoid

Flow

Valve

 

Regulator

Stage 2

 

OUT

To Discharge

Stage 1

IN

 

From Water Source

 

NOTE: Shut-off valves, strainers and other required components not shown.

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Contents HTV/HTD/HTH Series Two-Stage Geothermal Heat Pumps To 6 Tons Table of Contents Safety General Information Horizontal Unit Location Hanger BracketHorizontal Installation Typical Horizontal Unit InstallationField Conversion of Air Discharge Side to Back Discharge ConversionCondensate Piping Horizontal Units Duct System Installationರ3HU RRW Vertical Installation Vertical Unit LocationReturn Using a threaded pipe or similar device to clearMay ease final drain line installation Air InletExternal Flow Controller Mounting Water Connection InstallationPiping Installation Flushing the Earth LoopGround-Loop Heat Pump Applications Fluid Volume gal liters per 100’ 30 meters PipeAntifreeze Water Quality Standards Antifreeze Percentages by VolumeOpen Loop Ground Water Systems Pressure Tank and PumpGround-Water Heat Pump Applications Typical Open Loop/Well ApplicationWater Quality Standards Typical HWG Installation Hot Water GeneratorControl Logic Error InstallationHigh Water Temperature 160ºF ÅashesHWG Water Piping Water Tank PreparationInitial Start-Up Water Tank RefillElectrical Line Voltage HT Series Electrical DataHWG Wiring Split Units Only General Line Voltage WiringPower Connection Electrical Line VoltageLow Water Temperature Cutout Selection Electrical Low Voltage WiringLow voltage Äeld wiring for units with ECM fan Thermostat ConnectionsAccessory Connections Two-stage UnitsFault LED Electrical Thermostat WiringThermostat Installation ATM21U01ECM Blower Control ECM Board Tap Settings HT UnitsHT Series ECM Blower Performance Data CXM Controls Safety Features CXM Control Diagnostic FeaturesCXM Control Start-up Operation Unit Operation Stat signalECM fan PSC fan CXM Thermostat Details Nominal resistance at various temperaturesThermostat Signals Not compatible with the CXMCommissioning Conditions Unit Commissioning And Operating ConditionsOperating Limits Voltage utilization range complies with Ahri StandardUnit Start-Up and Operating Conditions Before Powering SYSTEM, please check the followingUnit Start-up Procedure Unit and System CheckoutUnit Start-Up Procedure HT Coax Water Pressure Drop Water Temperature Change Through Heat ExchangerUnit Operating Conditions Antifreeze Correction TableHT Series Typical Unit Operating Pressures and Temperatures PsigGPM Performance Data HT 024 Full Load Cooling EAT 80/67FPerformance Data HT 036 Full Load Performance Data HT 048 Full Load Performance Data HT 060 Full Load Performance Data HT 070 Full Load Preventive Maintenance Troubleshooting CXM Functional Troubleshooting Flow Chart CXM Process Flow ChartFunctional Troubleshooting Main power problemsPerformance Troubleshooting Performance Troubleshooting Htg Clg Possible Cause SolutionTroubleshooting Form +&$97B00