Heat Controller HTD, HTV, HTH manual Horizontal Unit Location, Hanger Bracket

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Installation, Operation & Maintenance

HTV/HTD/HTH SERIES

Heat Controller, Inc.

General Information

Horizontal Unit Location

Units are not designed for outdoor installation. Locate the unit in an INDOOR area that allows enough space for service personnel to perform typical maintenance or repairs without removing unit from the ceiling. Horizontal units are typically installed above a false ceiling or in a ceiling plenum. Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation (such as unconditioned spaces subject to 100% outside air). Consideration should be given to access for easy removal of the filter and access panels. Provide sufficient room to make water, electrical, and duct connection(s).

If the unit is located in a confined space, such as a closet, provisions must be made for return air to freely enter the space by means of a louvered door, etc. Any access panel screws that would be difficult to remove after the unit is installed should be removed prior to setting the unit. Refer to Figure 3 for an illustration of a typical installation. Refer to unit specifications catalog for dimensional data.

Conform to the following guidelines when selecting unit location:

1.Provide a hinged access door in concealed-spline or plaster ceilings. Provide removable ceiling tiles in T-bar or lay-in ceilings. Refer to horizontal unit dimensions for specific series and model in unit specifications catalog. Size the access opening to accommodate the service technician during the removal or replacement of the compressor and the removal or installation of the unit itself.

2.Provide access to hanger brackets, water valves and fittings. Provide screwdriver clearance to access panels, discharge collars and all electrical connections.

3.DO NOT obstruct the space beneath the unit with piping, electrical cables and other items that prohibit future removal of components or the unit itself.

4.Use a manual portable jack/lift to lift and support the weight of the unit during installation and servicing.

The installation of water source heat pump units and all associated components, parts and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the factory as shown in Figure 1. Figure 3 shows a typical horizontal unit installation.

Horizontal heat pumps are typically suspended above a ceiling or within a soffit using field supplied, threaded rods sized to support the weight of the unit.

Use four (4) field supplied threaded rods and factory provided vibration isolators to suspend the unit. Hang the unit clear of the floor slab above and support the unit by the mounting bracket assemblies only. DO NOT attach the unit flush with the floor slab above.

Pitch the unit toward the drain as shown in Figure 2 to improve the condensate drainage. On small units (less than 8.8kW) ensure that unit pitch does not cause condensate leaks inside the cabinet.

Figure 1: Hanger Bracket

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Figure 2: Horizontal Unit Pitch

1/4” (6.4mm) pitch per foot for drainage

Drain

Connection

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Contents HTV/HTD/HTH Series Two-Stage Geothermal Heat Pumps To 6 Tons Table of Contents Safety General Information Hanger Bracket Horizontal Unit LocationTypical Horizontal Unit Installation Horizontal InstallationSide to Back Discharge Conversion Field Conversion of Air Dischargeರ3HU RRW Duct System InstallationCondensate Piping Horizontal Units Vertical Unit Location Vertical InstallationMay ease final drain line installation Using a threaded pipe or similar device to clearReturn Air InletPiping Installation Water Connection InstallationExternal Flow Controller Mounting Flushing the Earth LoopAntifreeze Fluid Volume gal liters per 100’ 30 meters PipeGround-Loop Heat Pump Applications Open Loop Ground Water Systems Antifreeze Percentages by VolumeWater Quality Standards Pressure Tank and PumpTypical Open Loop/Well Application Ground-Water Heat Pump ApplicationsWater Quality Standards Hot Water Generator Typical HWG InstallationHigh Water Temperature 160ºF InstallationControl Logic Error ÅashesInitial Start-Up Water Tank PreparationHWG Water Piping Water Tank RefillHT Series Electrical Data Electrical Line VoltagePower Connection General Line Voltage WiringHWG Wiring Split Units Only Electrical Line VoltageLow voltage Äeld wiring for units with ECM fan Electrical Low Voltage WiringLow Water Temperature Cutout Selection Thermostat ConnectionsTwo-stage Units Accessory ConnectionsThermostat Installation Electrical Thermostat WiringFault LED ATM21U01ECM Blower Control HT Units ECM Board Tap SettingsHT Series ECM Blower Performance Data CXM Controls Diagnostic Features Safety Features CXM ControlECM fan PSC fan Unit Operation Stat signalCXM Control Start-up Operation Thermostat Signals Nominal resistance at various temperaturesCXM Thermostat Details Not compatible with the CXMOperating Limits Unit Commissioning And Operating ConditionsCommissioning Conditions Voltage utilization range complies with Ahri StandardUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit Start-Up and Operating Conditions Unit and System CheckoutUnit Start-Up Procedure Unit Operating Conditions Water Temperature Change Through Heat ExchangerHT Coax Water Pressure Drop Antifreeze Correction TablePsig HT Series Typical Unit Operating Pressures and TemperaturesGPM Cooling EAT 80/67F Performance Data HT 024 Full LoadPerformance Data HT 036 Full Load Performance Data HT 048 Full Load Performance Data HT 060 Full Load Performance Data HT 070 Full Load Preventive Maintenance Troubleshooting CXM Process Flow Chart CXM Functional Troubleshooting Flow ChartMain power problems Functional TroubleshootingPerformance Troubleshooting Htg Clg Possible Cause Solution Performance Troubleshooting+&$ Troubleshooting Form97B00