Heat Controller HTH, HTV, HTD manual Performance Troubleshooting

Page 46

Installation, Operation & Maintenance

HTV/HTD/HTH SERIES

Heat Controller, Inc.

Performance Troubleshooting

Performance Troubleshooting

Htg

Clg

Possible Cause

Solution

 

X

X

Dirty filter

Replace or clean.

 

 

 

 

Check for dirty air filter and clean or replace.

 

X

 

 

 

 

 

Reduced or no air flow in heating

Check fan motor operation and airflow restrictions.

 

 

 

 

Too high of external static. Check static vs. blower table.

 

 

 

 

 

 

 

 

 

Check for dirty air filter and clean or replace.

 

 

X

 

 

 

 

Reduced or no air flow in cooling

Check fan motor operation and airflow restrictions.

 

 

 

 

Too high of external static. Check static vs. blower table.

Insufficient capacity/ Not

 

 

 

 

X

X

Leaky duct work

Check supply and return air temperatures at the unit and at distant duct registers

cooling or heating

if significantly different, duct leaks are present.

 

 

 

 

X

X

Low refrigerant charge

Check superheat and subcooling per chart.

 

X

X

Restricted metering device

Check superheat and subcooling per chart. Replace.

 

 

X

Defective reversing valve

Perform RV touch test.

 

X

X

Thermostat improperly located

Check location and for air drafts behind stat.

 

X

X

Unit undersized

Recheck loads & sizing. Check sensible clg. load and heat pump capacity.

 

X

X

Scaling in water heat exchanger

Perform scaling check and clean if necessary.

 

X

X

Inlet water too hot or too cold

Check load, loop sizing, loop backfill, ground moisture.

 

 

 

 

Check for dirty air filter and clean or replace.

 

X

 

Reduced or no air flow in heating

 

 

 

Check fan motor operation and air flow restrictions.

 

 

 

 

Too high of external static. Check static vs. blower table.

 

 

 

 

 

 

 

X

Reduced or no water flow in cooling

Check pump operation or valve operation/setting.

 

 

 

 

 

Check water flow. Adjust to proper flow rate.

 

 

 

 

High Head Pressure

 

 

 

 

 

X

Inlet water too hot

Check load, loop sizing, loop backfill, ground moisture.

 

X

 

Air temperature out of range in heating

Bring return air temperature within design parameters.

 

 

X

Scaling in water heat exchanger

Perform scaling check and clean if necessary.

 

X

X

Unit overcharged

Check superheat and subcooling. Re-weigh in charge.

 

X

X

Non-condensables in system

Vacuum system and re-weigh in charge.

 

X

X

Restricted metering device.

Check superheat and subcooling per chart. Replace.

 

 

 

 

Check pump operation or water valve operation/setting.

 

X

 

Reduced water flow in heating.

 

 

 

Plugged strainer or filter. Clean or replace.

 

 

 

 

Check water flow. Adjust to proper flow rate.

 

 

 

 

 

 

X

 

Water temperature out of range.

Bring water temperature within design parameters.

Low Suction Pressure

 

 

 

Check for dirty air filter and clean or replace.

 

 

X

Reduced air flow in cooling.

Check fan motor operation and air flow restrictions.

 

 

 

 

Too high of external static. Check static vs. blower table.

 

 

 

 

 

 

 

X

Air temperature out of range

Too much cold vent air? Bring entering air temperature within design parameters.

 

X

X

Insufficient charge

Check for refrigerant leaks.

Low Discharge Air Temperature

X

 

Too high of air flow

Check fan motor speed selection and air flow chart.

in Heating

X

 

Poor performance

See ‘Insufficient Capacity’

High humidity

 

X

Too high of air flow

Check fan motor speed selection and airflow chart.

 

X

Unit oversized

Recheck loads & sizing. Check sensible clg load and heat pump capacity.

 

 

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Contents HTV/HTD/HTH Series Two-Stage Geothermal Heat Pumps To 6 Tons Table of Contents Safety General Information Horizontal Unit Location Hanger BracketHorizontal Installation Typical Horizontal Unit InstallationField Conversion of Air Discharge Side to Back Discharge ConversionCondensate Piping Horizontal Units Duct System Installationರ3HU RRW Vertical Installation Vertical Unit LocationReturn Using a threaded pipe or similar device to clearMay ease final drain line installation Air InletExternal Flow Controller Mounting Water Connection InstallationPiping Installation Flushing the Earth LoopGround-Loop Heat Pump Applications Fluid Volume gal liters per 100’ 30 meters PipeAntifreeze Water Quality Standards Antifreeze Percentages by VolumeOpen Loop Ground Water Systems Pressure Tank and PumpGround-Water Heat Pump Applications Typical Open Loop/Well ApplicationWater Quality Standards Typical HWG Installation Hot Water GeneratorControl Logic Error InstallationHigh Water Temperature 160ºF ÅashesHWG Water Piping Water Tank PreparationInitial Start-Up Water Tank RefillElectrical Line Voltage HT Series Electrical DataHWG Wiring Split Units Only General Line Voltage WiringPower Connection Electrical Line VoltageLow Water Temperature Cutout Selection Electrical Low Voltage WiringLow voltage Äeld wiring for units with ECM fan Thermostat ConnectionsAccessory Connections Two-stage UnitsFault LED Electrical Thermostat WiringThermostat Installation ATM21U01ECM Blower Control ECM Board Tap Settings HT UnitsHT Series ECM Blower Performance Data CXM Controls Safety Features CXM Control Diagnostic FeaturesCXM Control Start-up Operation Unit Operation Stat signalECM fan PSC fan CXM Thermostat Details Nominal resistance at various temperaturesThermostat Signals Not compatible with the CXMCommissioning Conditions Unit Commissioning And Operating ConditionsOperating Limits Voltage utilization range complies with Ahri StandardUnit Start-Up and Operating Conditions Before Powering SYSTEM, please check the followingUnit Start-up Procedure Unit and System CheckoutUnit Start-Up Procedure HT Coax Water Pressure Drop Water Temperature Change Through Heat ExchangerUnit Operating Conditions Antifreeze Correction TableHT Series Typical Unit Operating Pressures and Temperatures PsigGPM Performance Data HT 024 Full Load Cooling EAT 80/67FPerformance Data HT 036 Full Load Performance Data HT 048 Full Load Performance Data HT 060 Full Load Performance Data HT 070 Full Load Preventive Maintenance Troubleshooting CXM Functional Troubleshooting Flow Chart CXM Process Flow ChartFunctional Troubleshooting Main power problemsPerformance Troubleshooting Performance Troubleshooting Htg Clg Possible Cause SolutionTroubleshooting Form +&$97B00