Water Connection Installation

Installation, Operation & Maintenance

HTV/HTD/HTH SERIES

Heat Controller, Inc.

External Flow Controller Mounting

The Flow Controller can be mounted beside the unit as shown in Figure 12. Review the Flow Controller installation manual for more details.

Water Connections-Residential (Distributor) Models Residential models utilize swivel piping ﬁttings for water connections that are rated for 450 psi (3101 kPa) operating pressure. The connections have a rubber gasket seal similar to a garden hose gasket, which when mated to the ﬂush end of most 1” threaded male pipe ﬁttings provides a leak-free seal without the need for thread sealing tape or joint compound. Check for burrs and ensure that the rubber seal is in the swivel connector prior to attempting any connection (rubber seals are shipped attached to the swivel connector). DO NOT OVER TIGHTEN or leaks may occur.

The female locking ring is threaded onto the pipe threads which holds the male pipe end against the rubber gasket, and seals the joint. HAND TIGHTEN ONLY! DO NOT OVERTIGHTEN!

Figure 11: Water Connections

Swivel Nut

	Hand Tighten
	Only!
Stainless steel	Do Not
snap ring	Overtighten!

Gasket

Brass Adaptor

GROUND-LOOP HEAT PUMP APPLICATIONS

Figure 12: Typical Ground-Loop Application

To Thermostat

High and

Low Voltage

Knockouts

Vibration Isolation Pad

CAUTION!

CAUTION! The following instructions represent industry accepted installation practices for closed loop earth coupled heat pump systems. Instructions are provided to assist the contractor in installing trouble free ground loops. These instructions are recommendations only. State/provincial and local codes MUST be followed and installation MUST conform to ALL applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

Pre-Installation

Prior to installation, locate and mark all existing underground utilities, piping, etc. Install loops for new construction before sidewalks, patios, driveways, and other construction has begun. During construction, accurately mark all ground loop piping on the plot plan as an aid in avoiding potential future damage to the installation.

Piping Installation

The typical closed loop ground source system is shown in Figure

12.All earth loop piping materials should be limited to polyethylene fusion only for in-ground sections of the loop. Galvanized or steel ﬁttings should not be used at any time due to their tendency to corrode. All plastic to metal threaded ﬁttings should be avoided due to their potential to leak in earth coupled applications. A ﬂanged ﬁtting should be substituted. P/T plugs should be used so that ﬂow can be measured using the pressure drop of the unit heat exchanger.

Earth loop temperatures can range between 25 and 110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm per ton [2.41 to 3.23 l/m per kW] of cooling capacity is recommended in these applications.

Test individual horizontal loop circuits before backﬁlling. Test vertical U-bends and pond loop assemblies prior to installation. Pressures of at least 100 psi [689 kPa] should be used when testing. Do not exceed the pipe pressure rating. Test entire system when all loops are assembled.

Flushing the Earth Loop

Once piping is completed between the unit, Flow Controller and the ground loop (Figure 12), the loop is ready for ﬁnal purging and charging. A ﬂush cart with at least a 1.5 hp [1.1 kW] pump is required to achieve enough ﬂuid velocity in the loop piping system to purge air and dirt particles. An antifreeze solution is used in