Heat Controller HTV, HTH, HTD manual Unit Start-Up Procedure

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Installation, Operation & Maintenance

HTV/HTD/HTH SERIES

Heat Controller, Inc.

Unit Start-Up Procedure

pressure drop across the heat exchanger versus the data in Tables 9a through 9b. Heat of rejection (HR) can be calculated and compared to catalog data capacity pages. The formula for HR for systems with water is as follows: HR = TD x GPM x 500, where TD is the temperature difference between the entering and leaving water,

and GPM is the flow rate in U.S. GPM, determined by comparing the pressure drop across the heat exchanger to Tables 9a through 9b.

f.Check air temperature drop across the air coil when compressor is operating. Air temperature drop should be between 15°F and 25°F [8°C and 14°C].

g.Turn thermostat to “OFF” position. A hissing noise indicates proper functioning of the reversing valve.

6.Allow five (5) minutes between tests for pressure to equalize before beginning heating test.

a.Adjust the thermostat to the lowest setting. Place the thermostat mode switch in the “HEAT” position.

b.Slowly raise the thermostat to a higher temperature until the compressor activates.

c.Check for warm air delivery within a few minutes after the unit has begun to operate.

d.Refer to Table 10. Check the temperature of both entering and leaving water. If temperature is within range, proceed with the test. If temperature is outside of the operating range, check refrigerant pressures and compare to Tables 11 through 12. Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Tables 9a through 9b. Heat of extraction (HE) can be calculated and compared to submittal data capacity pages. The formula for HE for systems with water is as follows:

HE = TD x GPM x 500, where TD is the temperature difference between the entering and leaving water, and GPM is the flow rate in U.S. GPM, determined by comparing the pressure drop across the heat exchanger to Tables 9a through 9b.

e.Check air temperature rise across the air coil when compressor is operating. Air temperature rise should be between 20°F and 30°F [11°C and 17°C].

f.Check for vibration, noise, and water leaks.

7.If unit fails to operate, perform troubleshooting analysis (see troubleshooting section). If the check described fails to reveal the problem and the unit still does not operate, contact a trained service technician to insure proper diagnosis and repair of the equipment.

8.When testing is complete, set system to maintain desired comfort level.

9.BE CERTAIN TO FILL OUT AND RETURN ALL WARRANTY REGISTRATION PAPERWORK.

Note: If performance during any mode appears abnormal, refer to the CXM section or troubleshooting section of this manual. To obtain maximum performance, the air coil should be cleaned before start-up. A 10% solution of dishwasher detergent and water is recommended.

WARNING!

WARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equipment.

CAUTION!

CAUTION! Verify that ALL water control valves are open and allow water flow prior to engaging the compressor. Freezing of the coax or water lines can permanently damage the heat pump.

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Contents HTV/HTD/HTH Series Two-Stage Geothermal Heat Pumps To 6 Tons Table of Contents Safety General Information Hanger Bracket Horizontal Unit LocationTypical Horizontal Unit Installation Horizontal InstallationSide to Back Discharge Conversion Field Conversion of Air DischargeDuct System Installation Condensate Piping Horizontal Unitsರ3HU RRW Vertical Unit Location Vertical InstallationMay ease final drain line installation Using a threaded pipe or similar device to clearReturn Air InletPiping Installation Water Connection InstallationExternal Flow Controller Mounting Flushing the Earth LoopFluid Volume gal liters per 100’ 30 meters Pipe Ground-Loop Heat Pump ApplicationsAntifreeze Open Loop Ground Water Systems Antifreeze Percentages by VolumeWater Quality Standards Pressure Tank and PumpTypical Open Loop/Well Application Ground-Water Heat Pump ApplicationsWater Quality Standards Hot Water Generator Typical HWG InstallationHigh Water Temperature 160ºF InstallationControl Logic Error ÅashesInitial Start-Up Water Tank PreparationHWG Water Piping Water Tank RefillHT Series Electrical Data Electrical Line VoltagePower Connection General Line Voltage WiringHWG Wiring Split Units Only Electrical Line VoltageLow voltage Äeld wiring for units with ECM fan Electrical Low Voltage WiringLow Water Temperature Cutout Selection Thermostat ConnectionsTwo-stage Units Accessory ConnectionsThermostat Installation Electrical Thermostat WiringFault LED ATM21U01ECM Blower Control HT Units ECM Board Tap SettingsHT Series ECM Blower Performance Data CXM Controls Diagnostic Features Safety Features CXM ControlUnit Operation Stat signal CXM Control Start-up OperationECM fan PSC fan Thermostat Signals Nominal resistance at various temperaturesCXM Thermostat Details Not compatible with the CXMOperating Limits Unit Commissioning And Operating ConditionsCommissioning Conditions Voltage utilization range complies with Ahri StandardUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit Start-Up and Operating Conditions Unit and System CheckoutUnit Start-Up Procedure Unit Operating Conditions Water Temperature Change Through Heat ExchangerHT Coax Water Pressure Drop Antifreeze Correction TablePsig HT Series Typical Unit Operating Pressures and TemperaturesGPM Cooling EAT 80/67F Performance Data HT 024 Full LoadPerformance Data HT 036 Full Load Performance Data HT 048 Full Load Performance Data HT 060 Full Load Performance Data HT 070 Full Load Preventive Maintenance Troubleshooting CXM Process Flow Chart CXM Functional Troubleshooting Flow ChartMain power problems Functional TroubleshootingPerformance Troubleshooting Htg Clg Possible Cause Solution Performance Troubleshooting+&$ Troubleshooting Form97B00