Heat Controller HTV, HTH, HTD manual CXM Controls

Page 27

Installation, Operation & Maintenance

HTV/HTD/HTH SERIES

Heat Controller, Inc.

CXM Controls

CXM Control

For detailed control information, see CXM Application, Operation and Maintenance (AOM) manual (part #97B0003N12).

Field Selectable Inputs

Test mode: Test mode allows the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the CXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will flash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds.

Retry Mode: If the control is attempting a retry of a fault, the status LED will slow flash (slow flash = one flash every 2 seconds) to indicate the control is in the process of retrying.

Field Configuration Options

Note: In the following field configuration options, jumper wires should be clipped ONLY when power is removed from the CXM control.

Water coil low temperature limit setting: Jumper 3 (JW3-FP1 Low Temp) provides field selection of temperature

limit setting for FP1 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature).

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].

Air coil low temperature limit setting: Jumper 2 (JW2-FP2 Low Temp) provides field selection of temperature limit setting for FP2 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature). Note: This jumper should only be clipped under extenuating circumstances, as recommended by

the factory.

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].

Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides field selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact (no connection).

Not Clipped = AL2 connected to R. Clipped = AL2 dry contact (no connection).

DIP Switches

Note: In the following field configuration options, DIP switches should only be changed when power is removed from the CXM control.

DIP switch 1: Unit Performance Sentinel Disable - provides field selection to disable the UPS feature.

On = Enabled. Off = Disabled.

DIP switch 2: Stage 2 Selection - provides selection of whether compressor has an “on” delay. If set to stage 2, the compressor will have a 3 second delay before energizing. Also, if set for stage 2, the alarm relay will NOT cycle during test mode.

On = Stage 1. Off = Stage 2

DIP switch 3: Not Used.

DIP switch 4: DDC Output at EH2 - provides selection for DDC operation. If set to “DDC Output at EH2,” the EH2 terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output.

On = EH2 Normal. Off = DDC Output at EH2.

NOTE: Some CXM controls only have a 2 position DIP switch package. If this is the case, this option can be selected by clipping the jumper which is in position 4

of SW1.

Jumper not clipped = EH2 Normal. Jumper clipped = DDC Output at EH2.

DIP switch 5: Factory Setting - Normal position is “On.” Do not change selection unless instructed to do so by the factory.

Table 6a: CXM LED And Alarm Relay Operations

Description of Operation

LED

Alarm Relay

Normal Mode

On

Open

Normal Mode with UPS Warning

On

Cycle (closed 5 sec., Open 25 sec.)

CXM is non-functional

Off

Open

Fault Retry

Slow Flash

Open

Lockout

Fast Flash

Closed

Over/Under Voltage Shutdown

Slow Flash

Open (Closed after 15 minutes)

Test Mode - No fault in memory

Flashing Code 1

Cycling Code 1

 

 

 

Test Mode - HP Fault in memory

Flashing Code 2

Cycling Code 2

 

 

 

Test Mode - LP Fault in memory

Flashing Code 3

Cycling Code 3

 

 

 

Test Mode - FP1 Fault in memory

Flashing Code 4

Cycling Code 4

 

 

 

Test Mode - FP2 Fault in memory

Flashing Code 5

Cycling Code 5

 

 

 

Test Mode - CO Fault in memory

Flashing Code 6

Cycling Code 6

 

 

 

Test Mode - Over/Under

Flashing Code 7

Cycling Code 7

shutdown in memory

 

 

Test Mode - UPS in memory

Flashing Code 8

Cycling Code 8

 

 

 

Test Mode - Swapped Thermistor

Flashing Code 9

Cycling Code 9

 

 

 

-Flash code 2 = 2 quick flashes, 10 second pause, 2 quick flashes, 10 second pause, etc.

-On pulse 1/3 second; off pulse 1/3 second

Figure 27: Test Mode Pins

Short test pins together to enter Test Mode and speed-up timing and delays for 20 minutes.

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Contents HTV/HTD/HTH Series Two-Stage Geothermal Heat Pumps To 6 Tons Table of Contents Safety General Information Hanger Bracket Horizontal Unit LocationTypical Horizontal Unit Installation Horizontal InstallationSide to Back Discharge Conversion Field Conversion of Air DischargeDuct System Installation Condensate Piping Horizontal Unitsರ3HU RRW Vertical Unit Location Vertical InstallationAir Inlet Using a threaded pipe or similar device to clearMay ease final drain line installation ReturnFlushing the Earth Loop Water Connection InstallationPiping Installation External Flow Controller MountingFluid Volume gal liters per 100’ 30 meters Pipe Ground-Loop Heat Pump ApplicationsAntifreeze Pressure Tank and Pump Antifreeze Percentages by VolumeOpen Loop Ground Water Systems Water Quality StandardsTypical Open Loop/Well Application Ground-Water Heat Pump ApplicationsWater Quality Standards Hot Water Generator Typical HWG InstallationÅashes InstallationHigh Water Temperature 160ºF Control Logic ErrorWater Tank Refill Water Tank PreparationInitial Start-Up HWG Water PipingHT Series Electrical Data Electrical Line VoltageElectrical Line Voltage General Line Voltage WiringPower Connection HWG Wiring Split Units OnlyThermostat Connections Electrical Low Voltage WiringLow voltage Äeld wiring for units with ECM fan Low Water Temperature Cutout SelectionTwo-stage Units Accessory ConnectionsATM21U01 Electrical Thermostat WiringThermostat Installation Fault LEDECM Blower Control HT Units ECM Board Tap SettingsHT Series ECM Blower Performance Data CXM Controls Diagnostic Features Safety Features CXM ControlUnit Operation Stat signal CXM Control Start-up OperationECM fan PSC fan Not compatible with the CXM Nominal resistance at various temperaturesThermostat Signals CXM Thermostat DetailsVoltage utilization range complies with Ahri Standard Unit Commissioning And Operating ConditionsOperating Limits Commissioning ConditionsUnit and System Checkout Before Powering SYSTEM, please check the followingUnit Start-up Procedure Unit Start-Up and Operating ConditionsUnit Start-Up Procedure Antifreeze Correction Table Water Temperature Change Through Heat ExchangerUnit Operating Conditions HT Coax Water Pressure DropPsig HT Series Typical Unit Operating Pressures and TemperaturesGPM Cooling EAT 80/67F Performance Data HT 024 Full LoadPerformance Data HT 036 Full Load Performance Data HT 048 Full Load Performance Data HT 060 Full Load Performance Data HT 070 Full Load Preventive Maintenance Troubleshooting CXM Process Flow Chart CXM Functional Troubleshooting Flow ChartMain power problems Functional TroubleshootingPerformance Troubleshooting Htg Clg Possible Cause Solution Performance Troubleshooting+&$ Troubleshooting Form97B00