Lincoln Electric IM916 manual Safety Precautions, Definitions of Welding Modes

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OPERATION

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SAFETY PRECAUTIONS

Read entire Operation section before operating the Power Feed™ 10M Dual Wire Feeder.

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.

• Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

•Keep your head out of fumes.

•Use ventilation or exhaust to remove fumes from breathing

zone.

WELDING SPARKS can cause fire or explosion.

•Keep flammable material away.

•Do not weld on closed contain- ers.

ARC RAYS can burn eyes and skin.

•Wear eye, ear and body protec- tion.

Observe all safety information throughout this manual.

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DEFINITIONS OF WELDING MODES

NON-SYNERGIC WELDING MODES

•A Non-synergicwelding mode requires all welding process variables to be set by the operator.

SYNERGIC WELDING MODES

•A Synergic welding mode offers the simplicity of single knob control. The machine will select the cor- rect voltage and amperage based on the wire feed speed (WFS) set by the operator.

COMMON WELDING AbbREVIATIONS

WFS

• Wire Feed Speed

CC

•Constant Current

CV

•Constant Voltage

GMAW (MIG)

• Gas Metal Arc welding

GMAW-P (MIG)

•Gas Metal Arc welding-(Pulse)

GMAW-PP (MIG)

• Gas Metal Arc welding-(Pulse-on-Pulse)

GTAW (TIG)

•Gas Tungsten Arc welding

SMAW (STICK)

•Shielded Metal Arc welding

FCAW

•Flux Core Arc Welding

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section F ViiSection D Section EWelding Capacity Rating Power Feed 10M Dual Wire FeederAmp Rating Duty Cycle Control CAbLE Connections Safety PrecautionControl CAbLE Specifications Electrode RoutingMinimum Copper Negative Electrode PolarityElectrode Sense Polarity TAbLE A.1CAC-C Voltage SensingElectrode Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Work Voltage SensingTAbLE A.3 Changing the Wire Drive Gear RatioGear Ratio Change Procedure Gear Ratio RecognitionWith FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With Standard ConnectionGmaw Shielding GAS General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Flow Sensor Kit installation is as followsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Equipment Product DescriptionRecommended Processes and Equipment Recommended ProcessesVolt / Trim Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Wire Feed Speed WFS / AMP MeterOverview Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel Output ControlsLAYOUT-DIGITAL Display POWER-UP SequenceWeld Mode Searching Searching for a Weld ModeChanging ARC Wave Control Limit SettingMachine SETUP/USER Preferences Accessing the Machine Setup MenuParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu LockParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Figure B.4 Saving to Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Foot AmptrolFigure b.1 GAS Guard Regulator Setting AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Attribute Limit SettingHigh Limit Low LimitAluminum Electrode Cored ElectrodeRoll DH Drive 4-Driven Optional Control Panel Kits K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES K1504-1 Coil AdapterGuns and GUN Adapters K435 Coil AdapterK363P READI-REEL Adapter K438 READI-REEL AdapterK1536-1 Water Flow Sensor KIT Dual Procedure Switch OptionsConduit Adapters K590-6 Water Connection KITK1555-2 Insulated Lift Hook K1733-1 Wire StraightenerK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITRoutine Maintenance MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Recommended PRObLEMS POSSIbLE CauseSymptoms Course of Action Field Service FacilityTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Three dashes Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.
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