Lincoln Electric IM916 manual Err 001, Err 003, Err 004, Err 005, Err 006

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E-7

TROUbLESHOOTING

E-7

 

 

 

Observe all Safety Guidelines detailed throughout this manual Error Codes for the Power Wave 455: Code 10555 and below

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PRObLEMS

POSSIbLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

 

 

Err

001

More than 1 CB with the same group

Make sure the group dip switch set-

 

 

number.

ting is unique for each CB.

 

 

 

 

 

Err

003

Too many objects in group.

A given group can only support up to

 

 

 

7 objects. Remove any objects over

 

 

 

7 from the group either by changing

 

 

 

the group dip switch settings or

 

 

 

physically disconnecting any objects

 

 

 

over 7 in the group.

 

 

 

 

Err

004

More than 1 object of the same

Adjust the dip switch setting to make

 

 

equipment type with the same group

either the group # or feed head #

 

 

# and feed head #.

unique for all objects of the same

 

 

 

equipment type.

 

 

 

 

Err

005

A feed head has its feed head dip

The appropriate feed head # is 1

 

 

switches set to zero in a group with

through 7. Check the dip switch set-

 

 

more than one object.

ting chart in INSTALLATION section

 

 

 

and set the switches to make the

 

 

 

Feed head ID non-zero.

 

 

 

 

Err

006

Did not receive a recognition com-

Check to see if the status light is not

 

 

mand from the power source.

solid green on the power source

 

 

 

(refer to status light states in OPER-

 

 

 

ATION section if not). Also, check

 

 

 

continuity in the communication lines

 

 

 

from CB to Power Source (refer to

 

 

 

wiring diagram). Refer to Power

 

 

 

source trouble shooting section for

 

 

 

additional information. If all these

 

 

 

avenues fail, replace CB mother PC

 

 

 

board.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FAmp Rating Duty Cycle Power Feed 10M Dual Wire FeederWelding Capacity Rating Safety Precaution Control CAbLE SpecificationsElectrode Routing Control CAbLE ConnectionsNegative Electrode Polarity Electrode Sense PolarityTAbLE A.1 Minimum CopperVoltage Sensing CAC-CWire Drive Gear Ratio High or LOW Speed Selecting the Proper Gear RatioWork Voltage Sensing Electrode Voltage SensingChanging the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition TAbLE A.3Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesWith Standard Connection With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASWire Spindle Placement Wire Feed Shut Down Circuit OptionalFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesProduct Description Recommended Processes and EquipmentRecommended Processes Recommended EquipmentOperational Features and Controls Power FEED-10M Series System CONFIGURA- TionWire Feed Speed WFS / AMP Meter Volt / Trim MeterMode Select Panel 4 MSP4 Dual Procedure / Dual Head Select W/MEMORY PanelOutput Controls OverviewPOWER-UP Sequence Weld Mode SearchingSearching for a Weld Mode LAYOUT-DIGITAL DisplayLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Parameter Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 102 View Fatal Logs503 Memory button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 501 Encoder Lockout509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Figure B.4 Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode PolarityFigure b.1 Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CON’T Limit Setting High LimitLow Limit AttributeRoll DH Drive 4-Driven Cored ElectrodeAluminum Electrode K162-1 Wire Spindle Adapter Field Installed OPTIONS/ACCESSORIESK1504-1 Coil Adapter Optional Control Panel KitsK435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN AdaptersDual Procedure Switch Options Conduit AdaptersK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK1733-1 Wire Straightener K659-1 GAS Guard RegulatorK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookPeriodic Maintenance MaintenanceRoutine Maintenance TROUbLESHOOTING TROUbLESHOOTING PRObLEMS POSSIbLE Cause Symptoms Course of ActionField Service Facility Recommended TROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Three dashes Err 211Err 212 Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung