Lincoln Electric IM916 manual Err 211, Err 212, Three dashes

Page 58

E-9

TROUbLESHOOTING

E-9

 

 

 

Observe all Safety Guidelines detailed throughout this manual Error Codes for the Power Wave 455: Code 10555 and below

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PRObLEMS

POSSIbLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

Err

211

Microprocessor RAM error in Control

Turn Power off at power source.

 

 

Box.

Wait 5 seconds. Turn power back

 

 

 

on. If Err 211 is displayed again,

 

 

 

then replace CB mother PC board.

 

 

 

 

Err

212

Microprocessor RAM Error in object

Cycle power as in Err 211. If Err 212

 

 

board other than Control Box (Such

is still displayed, then replace the PC

 

 

as feed head)

board in the object with the fault. The

 

 

 

object with the fault should be solid

 

 

 

red on its status LED.

 

 

 

 

- - -

(three dashes)

Appears on right display of CB mod-

This is an indication that a constant

 

 

ule that contains the status LED

current such as stick or gauge mode

 

 

 

has been selected. Turning the right

 

 

 

encoder clockwise when in this state

 

 

 

will activate output to Power Source.

 

 

 

Turning the right encoder counter-

 

 

 

clockwise will deactivate output.

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FWelding Capacity Rating Power Feed 10M Dual Wire FeederAmp Rating Duty Cycle Electrode Routing Safety PrecautionControl CAbLE Specifications Control CAbLE ConnectionsTAbLE A.1 Negative Electrode PolarityElectrode Sense Polarity Minimum CopperVoltage Sensing CAC-CWork Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Electrode Voltage SensingGear Ratio Recognition Changing the Wire Drive Gear RatioGear Ratio Change Procedure TAbLE A.3With Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASFlow Sensor Kit installation is as follows Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesRecommended Processes Product DescriptionRecommended Processes and Equipment Recommended EquipmentWire Feed Speed WFS / AMP Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Volt / Trim MeterOutput Controls Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel OverviewSearching for a Weld Mode POWER-UP SequenceWeld Mode Searching LAYOUT-DIGITAL DisplayAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Figure B.4 Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Foot Amptrol Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Electrode PolarityFigure b.1 Procedure for Setting Angle of Feedplate AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Low Limit Limit SettingHigh Limit AttributeAluminum Electrode Cored ElectrodeRoll DH Drive 4-Driven K1504-1 Coil Adapter K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES Optional Control Panel KitsK438 READI-REEL Adapter K435 Coil AdapterK363P READI-REEL Adapter Guns and GUN AdaptersK590-6 Water Connection KIT Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KITK1556-1 Light Duty Caster KIT K1733-1 Wire StraightenerK659-1 GAS Guard Regulator K1555-2 Insulated Lift HookRoutine Maintenance MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Field Service Facility PRObLEMS POSSIbLE CauseSymptoms Course of Action RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 212 Err 211Three dashes Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.
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