Lincoln Electric IM916 manual TROUbLESHOOTING

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Rough wire feeding or wire not feed- 1. Gun cable kinked and/or twisted. ing but drive rolls are turning.
2. Wire jammed in gun and cable. Check for mechanical restrictions in feeding path.
3. Check for current position of drive rolls Relative to split wire guide groove.
4. Drive rolls may not be seated properly.
If all recommended possible areas of
5. Gun cable dirty. - Clean if neces- misadjustment have been checked
sary.and the problem persists, Contact your local Lincoln Authorized
6. Worn drive roll.Field Service Facility.
7. Electrode rusty and/or dirty. Cable frayed, or poor solder joint at work or electrode lug.
8. Worn nozzle or cable liner. - Replace if necessary.
9. Partially flashed or melted con- tact tip. - Replace if necessary.
10. Incorrect drive roll pressure. - Readjust if necessary.
11. Improper liner, tip or inner/outer guides. - Replace if necessary.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER FEED™ 10M DUAL WIRE FEEDER
POSSIbLE CAUSE
RECOMMENDED
COURSE OF ACTION
PRObLEMS
(SYMPTOMS)
Observe all Safety Guidelines detailed throughout this manual

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section F ViiSection D Section EPower Feed 10M Dual Wire Feeder Welding Capacity RatingAmp Rating Duty Cycle Control CAbLE Connections Safety PrecautionControl CAbLE Specifications Electrode RoutingMinimum Copper Negative Electrode PolarityElectrode Sense Polarity TAbLE A.1CAC-C Voltage SensingElectrode Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Work Voltage SensingTAbLE A.3 Changing the Wire Drive Gear RatioGear Ratio Change Procedure Gear Ratio RecognitionWith FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With Standard ConnectionGmaw Shielding GAS General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Flow Sensor Kit installation is as followsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Equipment Product DescriptionRecommended Processes and Equipment Recommended ProcessesVolt / Trim Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Wire Feed Speed WFS / AMP MeterOverview Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel Output ControlsLAYOUT-DIGITAL Display POWER-UP SequenceWeld Mode Searching Searching for a Weld ModeChanging ARC Wave Control Limit SettingMachine SETUP/USER Preferences Accessing the Machine Setup MenuParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu LockOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Figure B.4 Saving to Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Foot AmptrolFigure b.1 GAS Guard Regulator Setting AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Attribute Limit SettingHigh Limit Low LimitCored Electrode Aluminum ElectrodeRoll DH Drive 4-Driven Optional Control Panel Kits K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES K1504-1 Coil AdapterGuns and GUN Adapters K435 Coil AdapterK363P READI-REEL Adapter K438 READI-REEL AdapterK1536-1 Water Flow Sensor KIT Dual Procedure Switch OptionsConduit Adapters K590-6 Water Connection KIT K1555-2 Insulated Lift Hook K1733-1 Wire Straightener K659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITMaintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Recommended PRObLEMS POSSIbLE CauseSymptoms Course of Action Field Service FacilityTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 211 Err 212Three dashes Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung