Lincoln Electric IM916 Parameter Definition Gun Offset Adjustment, TIG Gas Control, Crater Delay

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b-10

 

OPERATION

b-10

 

 

 

 

 

 

USER DEFINED PARAMETERS

 

 

 

 

Parameter

Definition

 

 

 

 

P.7

Gun Offset Adjustment

 

This option adjusts the wire feed speed calibration of the pull motor of a push-pull gun. This should only be performed when other possible corrections do not solve any push-pull feeding problems. An rpm meter is required to perform the pull gun motor offset calibration. To perform the calibration procedure do the following:

1.Release the pressure arm on both the pull and push wire drives.

2.Set the wire feed speed to 200 ipm.

3.Remove wire from the pull wire drive.

4.Hold an rpm meter to the drive roll in the pull gun.

5.Pull the trigger on the push-pull gun.

6.Measure the rpm of the pull motor. The rpm should be between 115 and 125 rpm. If neces- sary, decrease the calibration setting to slow the pull motor, or increase the calibration set- ting to speed up the motor.The calibration range is -30 to +30, with 0 as the default value.

P.8

TIG Gas Control

 

This option allows control over which gas solenoid actuates while TIG welding.

 

"Valve (manual)" = No MIG solenoid will actuate while TIG welding, gas flow is manually con-

 

trolled by an external valve.

 

"Solenoid (auto) = This selection only applicable to PWC300. The MIG solenoid will turn on and

 

off automatically while TIG welding.

 

"Feeder Solenoid" = No applicable to PWC300. The internal (feeder) MIG solenoid will turn on

 

and off automatically while TIG welding.

 

"Pwr Src Solenoid" = Not applicable to PWC300. Any gas solenoid connected to the power

 

source will turn on and off automatically while TIG welding. This selection will not appear in the

 

list if the power source does not support a gas solenoid.

 

Notes: Preflow is not available while TIG welding. Postflow is available - the same postflow

 

time will be used in MIG and TIG. When machine output on/off is controlled via the

 

upper right knob, gas flow will not start until the tungsten touches the work. Gas flow

 

will continue when the arc is broken until the Postflow time expires. When machine out-

 

put on/off is controlled via an arc start switch or foot Amptrol, gas will begin flowing

 

when the output is turned on and will continue flowing until the output is turned off and

 

the Postflow time expires.

 

 

P.9

Crater Delay

 

This option is used to skip the Crater sequence when making short tack welds. If the trigger is

 

released before the timer expires, Crater will be bypassed and the weld will end. If the trigger is

 

released after the timer expires, the Crater sequence will function normally (if enabled).

 

 

P.14

Reset Consumable Weight

 

Use this option to reset the initial weight of the consumable package. Press the Right Button to

 

reset the consumable weight. This option will only appear with systems using Production

 

Monitoring.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FWelding Capacity Rating Power Feed 10M Dual Wire FeederAmp Rating Duty Cycle Safety Precaution Control CAbLE SpecificationsElectrode Routing Control CAbLE ConnectionsNegative Electrode Polarity Electrode Sense PolarityTAbLE A.1 Minimum CopperVoltage Sensing CAC-CWire Drive Gear Ratio High or LOW Speed Selecting the Proper Gear RatioWork Voltage Sensing Electrode Voltage SensingChanging the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition TAbLE A.3Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesWith Standard Connection With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASWire Spindle Placement Wire Feed Shut Down Circuit OptionalFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesProduct Description Recommended Processes and EquipmentRecommended Processes Recommended EquipmentOperational Features and Controls Power FEED-10M Series System CONFIGURA- TionWire Feed Speed WFS / AMP Meter Volt / Trim MeterMode Select Panel 4 MSP4 Dual Procedure / Dual Head Select W/MEMORY PanelOutput Controls OverviewPOWER-UP Sequence Weld Mode SearchingSearching for a Weld Mode LAYOUT-DIGITAL DisplayLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Changing ARC Wave Control SET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Parameter Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 102 View Fatal Logs503 Memory button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Figure B.4 Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode PolarityFigure b.1 Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Limit Setting High LimitLow Limit AttributeAluminum Electrode Cored ElectrodeRoll DH Drive 4-Driven K162-1 Wire Spindle Adapter Field Installed OPTIONS/ACCESSORIESK1504-1 Coil Adapter Optional Control Panel KitsK435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN AdaptersDual Procedure Switch Options Conduit AdaptersK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK1733-1 Wire Straightener K659-1 GAS Guard RegulatorK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookRoutine Maintenance MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING PRObLEMS POSSIbLE Cause Symptoms Course of ActionField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 212 Err 211Three dashes Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung
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