Lincoln Electric IM916 manual K659-1 GAS Guard Regulator, K1556-1 Light Duty Caster KIT

Page 48

C-5

ACCESSORIES

C-5

 

 

 

K659-1 GAS GUARD REGULATOR

Adjustable flow regulator with removable adjuster key for CO2 and Argon blend gases. Mounts onto feeder inlet, and reduces gas waste and arc start “blow” by reducing surge caused by excess pressure in supply hose.

Install the 5/8-18 male outlet of the regulator to the 5/8- 18 female gas inlet on the back panel of the wire drive. Secure fitting with flow adjuster key at top. Attach gas supply to 5/8-18 female inlet of regulator per INSTALLA- TION section.

K1556-1 LIGHT DUTY CASTER KIT

This option provides 4 casters and all required hardware to mount it to the Power Feed Wire Feeder.

K1555-2 INSULATED LIFT HOOK

For applications where an insulated lift hook is required. This kit provides an easily installed, heavy duty insulated lift eye that mounts to the wire reel stand mast. See the instructions provided with the kit for installation.

K1546-1 CONDUIT ADAPTER

Install per the Instructions shipped with the Kit.

K1551-2 INCOMING bUSHING (4 ball Roller) (Standard on codes 10600 and up)

This ball bearing equipped incoming bushing can be used in place of the standard incoming wire bushing, when feeding solid steel or cored wire electrodes. It significantly reduces any abrasion to the electrode wire where it enters the feed head. This results in even smoother, more trouble free operation.

K1733-1 WIRE STRAIGHTENER

Install per the Instructions shipped with the Kit.

K2339-1 PUSH-PULL KIT AND K2320-1

FOOT AMPTROL AMPHENOL

The push-pull kit provides direct connection of a Cobra Gold or Prince XL torch to the Power Feed™ 10M Dual Wire Feeder wire feeder.

The kit is intended for use with the following Cobra Max, Python or Prince XL torches:

Cobra Max

 

 

K2252-1

Air Cooled 15ft.(4.5m)

 

 

K2252-2

Air Cooled 25ft.(7.6m)

 

 

 

 

 

 

Python

 

 

 

 

 

K2212-1

Water Cooled 15ft.(4.5m)

K2211-2

Air Cooled 25ft.(7.6m)

K2212-2

Water Cooled 25ft.(7.6m)

K2211-3

Air Cooled 50ft.(15.6m)

K2212-3

Water Cooled 50ft.(15m)

 

 

 

 

Prince XL

 

 

 

 

 

K1592-1

Water Cooled 15ft.(4.5)

K2296-2

Air Cooled 25ft.(7.6)

K1592-2

Water Cooled 25ft.(7.6)

 

 

K1592-3

Water Cooled 50ft.(15.6)

 

 

 

 

CAUTION

Remove all input power to the Power Feed™ 10M Dual Wire Feeder before installing the Connection Adapter Kit.

------------------------------------------------------------------------

WARNING

Refer to the Owner’s Manual of the Torch for Amperage and Duty Cycle rating information. The torch rating may not match the rating of the power source.

------------------------------------------------------------------------

MAKING A WELD WITH THE PRINCE xL OR CObRA GOLD TORCH INSTALLED

•Set the idle roll pressure on the wire drive between an indicator reading of 0-2. A recommended start point is 1.5.

•Depending on the weld mode, set the Voltage or Trim at the Power Feed™ 10M Dual Wire Feeder using the right control knob located on the upper case front panel.

•The Wire Feed Speed (WFS) is set using the control knob on the Torch. The left control knob on the Power Feed™ 10M Dual Wire Feeder is inactive. The actual WFS being set at the torch is displayed on the Power Feed™ 10M Dual Wire Feeder.

•All weld parameters normally available for the active weld mode are available during push-pull operation. Refer to the Operation Section of this manual.

POWER FEED™ 10M DUAL WIRE FEEDER

Page 47 Page 49
Image 48
Page 47 Page 49
Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FPower Feed 10M Dual Wire Feeder Welding Capacity RatingAmp Rating Duty Cycle Safety Precaution Control CAbLE SpecificationsElectrode Routing Control CAbLE ConnectionsNegative Electrode Polarity Electrode Sense PolarityTAbLE A.1 Minimum CopperVoltage Sensing CAC-CWire Drive Gear Ratio High or LOW Speed Selecting the Proper Gear RatioWork Voltage Sensing Electrode Voltage SensingChanging the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition TAbLE A.3Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesWith Standard Connection With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASWire Spindle Placement Wire Feed Shut Down Circuit OptionalFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesProduct Description Recommended Processes and EquipmentRecommended Processes Recommended EquipmentOperational Features and Controls Power FEED-10M Series System CONFIGURA- TionWire Feed Speed WFS / AMP Meter Volt / Trim MeterMode Select Panel 4 MSP4 Dual Procedure / Dual Head Select W/MEMORY PanelOutput Controls OverviewPOWER-UP Sequence Weld Mode SearchingSearching for a Weld Mode LAYOUT-DIGITAL DisplayLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Parameter Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 102 View Fatal Logs503 Memory button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Figure B.4 Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode PolarityFigure b.1 Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Limit Setting High LimitLow Limit AttributeCored Electrode Aluminum ElectrodeRoll DH Drive 4-Driven K162-1 Wire Spindle Adapter Field Installed OPTIONS/ACCESSORIES K1504-1 Coil Adapter Optional Control Panel KitsK435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN AdaptersDual Procedure Switch Options Conduit AdaptersK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK1733-1 Wire Straightener K659-1 GAS Guard RegulatorK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookMaintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING PRObLEMS POSSIbLE Cause Symptoms Course of ActionField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Three dashes Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung
Top Page Image Contents