Lincoln Electric IM916 manual Safety

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SAFETY

 

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WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN bE HAzARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIbLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

bE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY bY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

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1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz- ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

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1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods

while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

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Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FAmp Rating Duty Cycle Power Feed 10M Dual Wire FeederWelding Capacity Rating Electrode Routing Safety PrecautionControl CAbLE Specifications Control CAbLE ConnectionsTAbLE A.1 Negative Electrode PolarityElectrode Sense Polarity Minimum CopperVoltage Sensing CAC-CWork Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Electrode Voltage SensingGear Ratio Recognition Changing the Wire Drive Gear RatioGear Ratio Change Procedure TAbLE A.3With Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASFlow Sensor Kit installation is as follows Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesRecommended Processes Product DescriptionRecommended Processes and Equipment Recommended EquipmentWire Feed Speed WFS / AMP Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Volt / Trim MeterOutput Controls Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel OverviewSearching for a Weld Mode POWER-UP SequenceWeld Mode Searching LAYOUT-DIGITAL DisplayAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder Lockout509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Figure B.4 Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Foot Amptrol Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Electrode PolarityFigure b.1 Procedure for Setting Angle of Feedplate AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CON’T Low Limit Limit SettingHigh Limit AttributeRoll DH Drive 4-Driven Cored ElectrodeAluminum Electrode K1504-1 Coil Adapter K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES Optional Control Panel KitsK438 READI-REEL Adapter K435 Coil AdapterK363P READI-REEL Adapter Guns and GUN AdaptersK590-6 Water Connection KIT Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KITK1556-1 Light Duty Caster KIT K1733-1 Wire StraightenerK659-1 GAS Guard Regulator K1555-2 Insulated Lift HookPeriodic Maintenance MaintenanceRoutine Maintenance TROUbLESHOOTING TROUbLESHOOTING Field Service Facility PRObLEMS POSSIbLE CauseSymptoms Course of Action RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Three dashes Err 211Err 212 Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung