Lincoln Electric IM916 manual Welding Capacity Rating, Amp Rating Duty Cycle

Page 9

A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – Power Feed™ 10M Dual Wire Feeder

 

 

 

WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER

 

 

SPEC.#

TYPE

LOW SPEED RATIO

HIGH SPEED RATIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Size

 

 

Wire Size

 

 

 

Speed

Solid

Cored

Speed

 

Solid

Cored

 

 

 

 

 

 

 

 

 

 

K2234-3

 

Bench Model

50-800 IPM

.025 - 3/32 in.

.035 - .125 in

75 - 1200 IPM

 

.025 - 1/16 in.

.035 - 5/64 in.

K2316-1

 

Boom Model

(1.27-20.3 m/m)

(0.6 - 2.4 mm)

(0.9 - 3.2 mm)

(2.0 - 30 m/m)

 

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL bOx, WIRE DRIVE AND COMPLETE UNITS

 

SPEC.#

TYPE

INPUT POWER

PHYSICAL SIzE•

 

TEMPERATURE RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

Height

Width

Depth

 

Weight

Operating

Storage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2234-3

Wire Drive &

 

 

19.9“

19.9“

30.6“

 

90 Lbs

14°F to 140°F

-40°F to 185°F

 

 

Bench

Reel Stand

 

 

( 506 mm)

(506 mm)

(777 mm)

 

(40.8 Kg.)

(-10°C to 40°C)

(-40°C to 40°C)

 

 

Model

 

 

 

 

 

 

 

 

 

 

 

 

 

Feeder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING CAPACITY RATING

 

 

 

 

 

 

 

 

 

Amp Rating

 

Duty Cycle

 

 

 

 

 

 

 

 

 

600 A

 

60%

 

 

 

 

 

 

 

 

 

 

500 A

 

100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

∆ Dimensions do not include wire reel.

POWER FEED™ 10M DUAL WIRE FEEDER

Image 9
Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FPower Feed 10M Dual Wire Feeder Welding Capacity RatingAmp Rating Duty Cycle Control CAbLE Specifications Safety PrecautionElectrode Routing Control CAbLE ConnectionsElectrode Sense Polarity Negative Electrode PolarityTAbLE A.1 Minimum CopperCAC-C Voltage SensingSelecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedWork Voltage Sensing Electrode Voltage SensingGear Ratio Change Procedure Changing the Wire Drive Gear RatioGear Ratio Recognition TAbLE A.3Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsWith Standard Connection With FAST-MATECONNECTIONGmaw Shielding GAS General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Processes and Equipment Product DescriptionRecommended Processes Recommended EquipmentPower FEED-10M Series System CONFIGURA- Tion Operational Features and ControlsWire Feed Speed WFS / AMP Meter Volt / Trim MeterDual Procedure / Dual Head Select W/MEMORY Panel Mode Select Panel 4 MSP4Output Controls OverviewWeld Mode Searching POWER-UP SequenceSearching for a Weld Mode LAYOUT-DIGITAL DisplayMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Changing ARC Wave ControlParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Figure B.4 Dual Procedure / Head Select Dual Head / Dual Procedure with MemoryMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch HOT Inch Wire Reel Loading READI-REELS, Spools or CoilsFoot Amptrol Electrode PolarityFigure b.1 Drive Roll Pressure Setting AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T High Limit Limit SettingLow Limit AttributeCored Electrode Aluminum ElectrodeRoll DH Drive 4-Driven Field Installed OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterK1504-1 Coil Adapter Optional Control Panel KitsK363P READI-REEL Adapter K435 Coil AdapterK438 READI-REEL Adapter Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1733-1 Wire StraightenerK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookMaintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Symptoms Course of Action PRObLEMS POSSIbLE CauseField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 211 Err 212Three dashes Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung