Lincoln Electric IM916 manual PRObLEMS POSSIbLE Cause, Recommended, Symptoms Course of Action

Page 52

 

E-3

 

TROUbLESHOOTING

E-3

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

PRObLEMS

 

POSSIbLE CAUSE

RECOMMENDED

 

 

(SYMPTOMS)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

Variable or “hunting” arc.

1.

Wrong size, worn and/or melted

 

 

 

 

 

contact tip. - Replace if neces-

 

 

 

 

 

sary.

 

 

 

 

2.

Improper Drive Tension.

 

 

 

 

3.

Worn work cable or poor work

 

 

 

 

 

connection. - Replace if neces-

 

 

 

 

 

sary.

 

 

 

 

4

Loose electrode or work cable

 

 

 

 

 

connections.

 

 

 

 

5.

Wrong polarity. - Make sure elec-

If all recommended possible areas of

 

 

 

 

trode polarity is correct for

misadjustment have been checked

 

 

 

 

process being used.

and the problem persists, Contact

 

 

 

 

 

your local Lincoln Authorized

 

 

 

6.

Gas nozzle extended beyond gun

Field Service Facility.

 

 

 

 

tip or wire stickout too long while

 

 

 

 

 

welding.

 

 

 

 

7.

Poor gas shielding on processes

 

 

 

 

 

requiring gas. - Check gas flow

 

 

 

 

 

and mixture.

 

 

 

 

 

 

 

Poor arc striking with sticking or

1.

Improper procedures or tech-

 

 

“blast-offs”, weld porosity, narrow

 

niques. - See “Gas Metal Arc

 

 

and ropy looking bead, or electrode

 

Welding Guide” (GS-100).

 

 

stubbing into plate while welding.

 

 

 

 

 

 

2.

Improper gas shielding - Clean

 

 

 

 

 

gas nozzle. Make certain that gas

 

 

 

 

 

diffuser is not empty or turned off.

 

 

 

 

 

Make certain gas flow rate is

 

 

 

 

 

proper.

 

 

 

 

3.

Remove gun liner and check rub-

 

 

 

 

 

ber seal for any sign of deteriora-

 

 

 

 

 

tion or damage. Be sure set

 

 

 

 

 

screw in connector block is in

 

 

 

 

 

place and tightened against the

 

 

 

 

 

liner bushing.

 

 

 

 

4.

Improper gear box ratio configura-

 

 

 

 

 

tion.

 

 

 

 

5. Power Source calibration issues.

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M DUAL WIRE FEEDER

Image 52
Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FWelding Capacity Rating Power Feed 10M Dual Wire FeederAmp Rating Duty Cycle Safety Precaution Control CAbLE SpecificationsElectrode Routing Control CAbLE ConnectionsNegative Electrode Polarity Electrode Sense PolarityTAbLE A.1 Minimum CopperVoltage Sensing CAC-CWire Drive Gear Ratio High or LOW Speed Selecting the Proper Gear RatioWork Voltage Sensing Electrode Voltage SensingChanging the Wire Drive Gear Ratio Gear Ratio Change ProcedureGear Ratio Recognition TAbLE A.3Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesWith Standard Connection With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASWire Spindle Placement Wire Feed Shut Down Circuit OptionalFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesProduct Description Recommended Processes and EquipmentRecommended Processes Recommended EquipmentOperational Features and Controls Power FEED-10M Series System CONFIGURA- TionWire Feed Speed WFS / AMP Meter Volt / Trim MeterMode Select Panel 4 MSP4 Dual Procedure / Dual Head Select W/MEMORY PanelOutput Controls OverviewPOWER-UP Sequence Weld Mode SearchingSearching for a Weld Mode LAYOUT-DIGITAL DisplayLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Parameter Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 102 View Fatal Logs503 Memory button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Figure B.4 Dual Head / Dual Procedure with Memory Dual Procedure / Head SelectMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Wire Reel Loading READI-REELS, Spools or Coils HOT InchFoot Amptrol Electrode PolarityFigure b.1 Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Limit Setting High LimitLow Limit AttributeAluminum Electrode Cored ElectrodeRoll DH Drive 4-Driven K162-1 Wire Spindle Adapter Field Installed OPTIONS/ACCESSORIESK1504-1 Coil Adapter Optional Control Panel KitsK435 Coil Adapter K363P READI-REEL AdapterK438 READI-REEL Adapter Guns and GUN AdaptersDual Procedure Switch Options Conduit AdaptersK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK1733-1 Wire Straightener K659-1 GAS Guard RegulatorK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookRoutine Maintenance MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING PRObLEMS POSSIbLE Cause Symptoms Course of ActionField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 212 Err 211Three dashes Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.