Lincoln Electric IM916 manual Error Codes for the Power Wave

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TROUbLESHOOTING

E-10

 

 

 

Observe all Safety Guidelines detailed throughout this manual

Error Codes for the Power Wave 455: Code 10675 and above.

ERROR CODES FOR THE POWER WAVE 455

The following is a list of possible error codes that the Power Feed™ 10M Dual Wire Feeder can output via the display on this user interface.

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PRObLEMS

POSSIbLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

 

 

 

Err 11

CAN communication bus off.

Probably due to excessive number

 

 

 

of communication errors.

 

 

 

 

 

 

Err 12

User Interface time out error.

User Interface is no longer respond-

 

 

 

ing to the Power Source. The most

 

 

 

likely cause is a fault/bad connection

 

 

 

in the communication leads or con-

 

 

 

trol cable.

 

 

 

 

 

 

Err 21

Unprogrammed Weld Mode.

Contact the Service Department for

 

 

 

instructions on reloading the Welding

 

 

 

Software.

 

 

 

 

 

Err 22

Empty Weld Table.

Contact the Service Department for

 

 

 

instructions on reloading the Welding

 

 

 

Software.

 

 

 

 

 

 

Err 23

Weld Table checksum error.

Contact the Service Department for

 

 

 

instructions on reloading the Welding

 

 

 

Software.

 

 

 

 

 

Err 31

Primary overcurrent error.

Excessive Primary current present.

 

 

 

May be related to a switch board or

 

 

 

output rectifier failure.

 

 

 

 

 

Err 32

Capacitor "A" under voltage

Low voltage on the main capacitors.

 

 

(Left side facing machine)

May be caused by improper input

 

 

 

configuration.

 

 

 

When accompanied by an overvolt-

 

 

 

age error on the same side, it indi-

 

 

 

cates no capacitor voltage present

 

 

 

on that side, and is usually the result

 

Err 33

Capacitor "B" under voltage

of an open or short in the primary

 

 

(Right side facing machine)

side of the machine.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section F ViiSection D Section EAmp Rating Duty Cycle Power Feed 10M Dual Wire FeederWelding Capacity Rating Control CAbLE Connections Safety PrecautionControl CAbLE Specifications Electrode RoutingMinimum Copper Negative Electrode PolarityElectrode Sense Polarity TAbLE A.1CAC-C Voltage SensingElectrode Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Work Voltage SensingTAbLE A.3 Changing the Wire Drive Gear RatioGear Ratio Change Procedure Gear Ratio RecognitionWith FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With Standard ConnectionGmaw Shielding GAS General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Flow Sensor Kit installation is as followsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Equipment Product DescriptionRecommended Processes and Equipment Recommended ProcessesVolt / Trim Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Wire Feed Speed WFS / AMP MeterOverview Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel Output ControlsLAYOUT-DIGITAL Display POWER-UP SequenceWeld Mode Searching Searching for a Weld ModeChanging ARC Wave Control Limit SettingMachine SETUP/USER Preferences Accessing the Machine Setup MenuParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightSense From Studs Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Display Trim as Volts Option102 View Fatal Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test ModesParameter Definition 501 Encoder Lockout 503 Memory button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Figure B.4 Saving to Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Foot AmptrolFigure b.1 GAS Guard Regulator Setting AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CON’T Attribute Limit SettingHigh Limit Low LimitRoll DH Drive 4-Driven Cored ElectrodeAluminum Electrode Optional Control Panel Kits K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES K1504-1 Coil AdapterGuns and GUN Adapters K435 Coil AdapterK363P READI-REEL Adapter K438 READI-REEL AdapterK1536-1 Water Flow Sensor KIT Dual Procedure Switch OptionsConduit Adapters K590-6 Water Connection KITK1555-2 Insulated Lift Hook K1733-1 Wire StraightenerK659-1 GAS Guard Regulator K1556-1 Light Duty Caster KITPeriodic Maintenance MaintenanceRoutine Maintenance TROUbLESHOOTING TROUbLESHOOTING Recommended PRObLEMS POSSIbLE CauseSymptoms Course of Action Field Service FacilityTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 005 Err 001 Err 003 Err 004Err 201 Err 020Err 100 Err 200Three dashes Err 211Err 212 Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung