Lincoln Electric IM916 manual Mode Select Panel 4 MSP4, Output Controls, Overview, Description

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b-4

OPERATION

b-4

 

 

 

3. OUTPUT CONTROLS

The Power Feed™ 10M Dual Wire Feeder has 2 encoder knobs to adjust weld parameters.

Each encoder changes the displayed value of the meter located directly above that encoder.

In CC-GTAW modes when equipped with a foot or hand amptrol, the left encoder sets the maximum welding current. Full depression of a foot or hand amptrol results in the preset level of current.

In CC-Stick and CC-GTAW, the right encoder acti- vates and de-activates the output. Turning the encoder clockwise enables the output. To de-ener- gize the output, turn the encoder counter-clockwise. The display above will indicate the "ON" or "OFF" status of the output.

4.DUAL PROCEDURE / DUAL HEAD SELECT W/MEMORY PANEL

(See Mode Select Panel Section for a Functional Description and detailed explanation)

This panel is intended for dual head applications, and is essentially the same as the Dual Procedure with Memory panel except for the addition of a second pro- cedure select push button. It contains two procedure select buttons, one for each head, and six memory (storage) buttons.

In general terms, dual procedure and memory are essentially independent storage locations for informa- tion.

5. MODE SELECT PANEL 4 (MSP4)

OVERVIEW:

The MSP4 is the standard mode select panel for the Power Feed™ 10M Dual Wire Feeder wire feeders. The MSP4 is capable of:

-Weld mode selection.

-Arc Control adjustment.

-Weld sequence control (Preflow Time, Run-in WFS, etc.)

 

 

FIGURE B.3

 

 

1

2

3

4

5

 

72

ALUMINUM

 

 

 

 

 

 

 

 

 

 

3/64"

 

 

IR PORT

 

 

 

 

 

 

 

 

 

SETUP

 

 

PULSE 4043 Ar

 

 

WELD MODE

 

 

 

 

START OPTIONS

ARC CONTROL

 

 

 

 

END OPTIONS

 

 

SET

 

 

 

6

7

 

8

9

10

ITEM

 

DESCRIPTION

 

 

1

IR (Infrared) Port.

 

 

2

Weld Mode Number.

 

 

3

Weld Wire Type.

 

 

4

Wire Size.

 

 

 

5

Weld Mode Description.

 

 

6

Status LED Lights-Weld Mode/Arc Control.

7

Selection Pushbutton Weld Mode or Arc

 

Control.

 

 

 

 

8

“Set” (Adjustment) Dial / Knob

 

9

Selection Pushbutton Start and End

 

Options.

 

 

 

 

10

Status LED Lights-Start/End Options.

Through the use of alphanumeric displays, the MSP4 provides standard text messages designed to enhance the user’s understanding of the machine’s operation as well as provide advanced capabilities The panel provides:

Clear identification of the selected weld mode.

Identification of weld modes not listed on the preprinted weld mode list label.

Control of up to four wave controls (arc controls.)

Weld mode specific wave control name display (Peak, Background, Pinch, etc.).

Unit values are displayed (Amps, in/min, etc.).

User-friendly machine setup and configuration.

Limit setting for restricting the operators range of control.

Lockout to prevent unauthorized changes to machine configuration.

Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FWelding Capacity Rating Power Feed 10M Dual Wire FeederAmp Rating Duty Cycle Electrode Routing Safety PrecautionControl CAbLE Specifications Control CAbLE ConnectionsTAbLE A.1 Negative Electrode PolarityElectrode Sense Polarity Minimum CopperVoltage Sensing CAC-CWork Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Electrode Voltage SensingGear Ratio Recognition Changing the Wire Drive Gear RatioGear Ratio Change Procedure TAbLE A.3With Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASFlow Sensor Kit installation is as follows Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesRecommended Processes Product DescriptionRecommended Processes and Equipment Recommended EquipmentWire Feed Speed WFS / AMP Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Volt / Trim MeterOutput Controls Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel OverviewSearching for a Weld Mode POWER-UP SequenceWeld Mode Searching LAYOUT-DIGITAL DisplayAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Figure B.4 Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Foot Amptrol Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Electrode PolarityFigure b.1 Procedure for Setting Angle of Feedplate AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Low Limit Limit SettingHigh Limit AttributeAluminum Electrode Cored ElectrodeRoll DH Drive 4-Driven K1504-1 Coil Adapter K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES Optional Control Panel KitsK438 READI-REEL Adapter K435 Coil AdapterK363P READI-REEL Adapter Guns and GUN AdaptersK590-6 Water Connection KIT Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KITK1556-1 Light Duty Caster KIT K1733-1 Wire StraightenerK659-1 GAS Guard Regulator K1555-2 Insulated Lift HookRoutine Maintenance MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Field Service Facility PRObLEMS POSSIbLE CauseSymptoms Course of Action RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 212 Err 211Three dashes Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung