Lincoln Electric IM916 manual Please Examine Carton and Equipment For Damage Immediately

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Thank You

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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip- ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

-Register your machine with Lincoln Electric either via fax or over the Internet.

For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

For On-Line Registration: Go to our WEb SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

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Contents Safety Depends on You IM916Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FPower Feed 10M Dual Wire Feeder Welding Capacity RatingAmp Rating Duty Cycle Electrode Routing Safety PrecautionControl CAbLE Specifications Control CAbLE ConnectionsTAbLE A.1 Negative Electrode PolarityElectrode Sense Polarity Minimum CopperVoltage Sensing CAC-CWork Voltage Sensing Wire Drive Gear Ratio High or LOW SpeedSelecting the Proper Gear Ratio Electrode Voltage SensingGear Ratio Recognition Changing the Wire Drive Gear RatioGear Ratio Change Procedure TAbLE A.3With Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides With FAST-MATECONNECTIONGeneral GUN Connection Guidelines Gmaw Shielding GASFlow Sensor Kit installation is as follows Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Safety Precautions Definitions of Welding ModesRecommended Processes Product DescriptionRecommended Processes and Equipment Recommended EquipmentWire Feed Speed WFS / AMP Meter Operational Features and ControlsPower FEED-10M Series System CONFIGURA- Tion Volt / Trim MeterOutput Controls Mode Select Panel 4 MSP4Dual Procedure / Dual Head Select W/MEMORY Panel OverviewSearching for a Weld Mode POWER-UP SequenceWeld Mode Searching LAYOUT-DIGITAL DisplayAccessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences Changing ARC Wave ControlSET-UP Features Menu Parameter DefinitionUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlDisplay Trim as Volts Option Arc Start/Loss Error TimeParameter Definition Push-Pull Gun Knob behavior Sense From StudsParameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 102 View Fatal Logs505 Setup Menu Lock 503 Memory button Disable504 Mode Select Panel Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Figure B.4 Memory Dual Head / Dual Procedure with MemoryDual Procedure / Head Select Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch Foot Amptrol Wire Reel Loading READI-REELS, Spools or CoilsHOT Inch Electrode PolarityFigure b.1 Procedure for Setting Angle of Feedplate AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Low Limit Limit SettingHigh Limit AttributeCored Electrode Aluminum ElectrodeRoll DH Drive 4-Driven K1504-1 Coil Adapter K162-1 Wire Spindle AdapterField Installed OPTIONS/ACCESSORIES Optional Control Panel KitsK438 READI-REEL Adapter K435 Coil AdapterK363P READI-REEL Adapter Guns and GUN AdaptersK590-6 Water Connection KIT Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KITK1556-1 Light Duty Caster KIT K1733-1 Wire StraightenerK659-1 GAS Guard Regulator K1555-2 Insulated Lift HookMaintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Field Service Facility PRObLEMS POSSIbLE CauseSymptoms Course of Action RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Three dashes Error Codes for the Power Wave ErrTROUbLESHOOTING Other Trol boardPower Feed 10M Dual Wire FeederPower Feed Dual Wire FeederL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.