Lincoln Electric IM916 Wire Reel Loading READI-REELS, Spools or Coils, HOT Inch, Foot Amptrol

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b-19

OPERATION

b-19

HOT INCH

Hot inch occurs when the trigger is pulled and an arc is not established. After a 2.5 second period, the Sequencer will jump to the Weld state and the wire feeder will run at the preset wire feed speed on the display. The wire is hot (output is on) at this point. Start, Upslope, Downslope, Crater, Burnback, Postflow, etc are all skipped when Hot Inch is activat- ed.

FOOT AMPTROL

A Foot Amptrol Kit can be installed in order to operate the output of the machine using a pedal. Located on the Control Box, the Right encoder turns output on/off if desired. The left encoder sets the max work point limit. When the pedal is pressed OCV will be present and gas will not flow. As soon as the tungsten touches the work and there is current flow, the gas solenoid will turn on. If the arc breaks the machine will enter the postflow state. When the postflow timer expires, the machine will return to OCV mode and no gas will flow until the arc is established. If the pedal is released it turns the machine off, postflow will be entered until time out. When the postflow timer expires the machine will return to idle state and wait for trigger. Preflow will be presettable for external trig- gers if desired. Triggering machine with encoder will skip preflow.

WIRE DRIVE -- PC bOARD ADJUSTMENTS

ELECTRODE POLARITY:

The system needs to be aware of the electrode polari- ty. A DIP switch setting on the Wire Drive PC boards is used for this purpose. See INSTALLATION Section “Setting DIP Switches in the Wire Drive”.

GEAR bOx RATIO:

The systems needs to know which gear has been installed on the Wire Drive, low or high speed. A DIP switch setting on the Wire Drive PC boards is used for this purpose. See INSTALLATION section“Wire Drive Ratio” for information on how to set the DIP Switch.

WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS

To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:)

The Spindle should be located in the LOWER mounting hole.

1)Depress the Release Bar on the Retaining Collar and remove it from the spindle. See Figure b.1.

2)Place the Adapter on the spindle.

3)Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

4)Rotate the spindle and adapter so the retaining spring is at the 12 o'clock position.

5)Position the Readi-Reel so that it will rotate in a direction when feeding so as to be de-reeled from bottom of the coil.

6)Set one of the Readi-Reel inside cage wires on the slot in the retaining spring tab.

7)Lower the Readi-Reel to depress the retaining spring and align the other inside cage wires with the grooves in the molded adapter.

8)Slide cage all the way onto the adapter until the retaining spring "pops up" fully.

CAUTION

Check to be sure the Retaining Spring has fully returned to the locking position and has SECURELY locked the Readi-Reel Cage in place. Retaining Spring must rest on the cage, not the welding elec- trode.

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9)To remove Readi-Reel from Adapter, depress retaining spring tab with thumb while pulling the Readi-Reel cage from the molded adapter with both hands. Do not remove adapter from spindle.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FWelding Capacity Rating Power Feed 10M Dual Wire FeederAmp Rating Duty Cycle Control CAbLE Specifications Safety PrecautionElectrode Routing Control CAbLE ConnectionsElectrode Sense Polarity Negative Electrode PolarityTAbLE A.1 Minimum CopperCAC-C Voltage SensingSelecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedWork Voltage Sensing Electrode Voltage SensingGear Ratio Change Procedure Changing the Wire Drive Gear RatioGear Ratio Recognition TAbLE A.3Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsWith Standard Connection With FAST-MATECONNECTIONGmaw Shielding GAS General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Processes and Equipment Product DescriptionRecommended Processes Recommended EquipmentPower FEED-10M Series System CONFIGURA- Tion Operational Features and ControlsWire Feed Speed WFS / AMP Meter Volt / Trim MeterDual Procedure / Dual Head Select W/MEMORY Panel Mode Select Panel 4 MSP4Output Controls OverviewWeld Mode Searching POWER-UP SequenceSearching for a Weld Mode LAYOUT-DIGITAL DisplayMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Changing ARC Wave ControlParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutParameter Definition 506 Set User Interface Passcode Only be accessed using Power Wave Manager software509 UI Master Lockout Figure B.4 Dual Procedure / Head Select Dual Head / Dual Procedure with Memory Memory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch HOT Inch Wire Reel Loading READI-REELS, Spools or CoilsFoot Amptrol Electrode PolarityFigure b.1 Drive Roll Pressure Setting AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CON’T High Limit Limit SettingLow Limit AttributeAluminum Electrode Cored ElectrodeRoll DH Drive 4-Driven Field Installed OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterK1504-1 Coil Adapter Optional Control Panel KitsK363P READI-REEL Adapter K435 Coil AdapterK438 READI-REEL Adapter Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1733-1 Wire StraightenerK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookRoutine Maintenance MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Symptoms Course of Action PRObLEMS POSSIbLE CauseField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Three dashes Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung
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