Lincoln Electric IM916 manual Component Status Lights, Status Light States

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OPERATION

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COMPONENT STATUS LIGHTS

Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly identify that the system is working properly or, if not,

which component is causing the problem. By using the status lights the operator can quickly pinpoint the system problem to a particular component. See the following table for a complete listing and description of all status light conditions.

NOTE: The green light ON and steady indicates a normal functioning system.

STATUS LIGHT STATES

LED State

Power Source LED

LED on any other nodes (components);

 

 

Wire Feeder, Control box Etc.

 

 

 

Off

Power Source is not turned ON or is not func-

The system component is not receiving input

 

tioning correctly.

power or is faulty.

Green LED blink-

It should only blink for a few seconds while

It should only blink for a few seconds until

ing at a “normal”

the system is mapping (identifying compo-

the system component (node) has been rec-

rate

nents). If blinking continues every group may

ognized. If the blinking continues at least

 

have a mapping error. (DIP switches may be

one node in the group has a mapping error

 

set incorrectly).

(DIP switches may be set incorrectly). The

 

 

node or nodes with mapping errors will be

 

 

blinking red.

 

 

• There may be too many components in the

 

 

group. All components in the group will be

 

 

blinking green.

 

 

• The power source bus may not be avail-

 

 

able. The bus may be being used to program

 

 

another component.

 

 

• The LED’s of the power source and the

 

 

component being programmed will be solid

 

 

green.

 

 

 

Red LED blinking

Indicates a recoverable communication fault.

Indicates a recoverable communication fault

at a “normal” rate

The power source should automatically

most likely caused by one of the following.

 

recover: If it cannot recover the LED will be

• More than one control box (UI) in the

 

solid red.

group. All control boxes in the group will be

 

 

blinking red.

 

 

• No control box (UI) in the group. All nodes

 

 

in the group will be blinking red.

 

 

• More than one node, of the same equip-

 

 

ment type, has the same group and feed

 

 

head (FH) numbers. All these nodes will be

 

 

blinking red.

 

 

• The feed head DIP switches may be set to

 

 

zero. The nodes with DIP switches set to

 

 

zero will be blinking red.

 

 

•The node bus may be off.

 

 

 

Red/Green LED

Indicates a recoverable hardware fault such

Indicates a recoverable hardware fault such

blinking at a “nor-

as over temperature, overload shutdown etc.

as over temperature, overload shutdown etc.

mal” rate

 

Could also be an open shutdown circuit at

 

 

the feed head (leads 570, 572 with tab termi-

 

 

nals) typically used for water flow shutdown

 

 

switches.

 

 

 

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FAmp Rating Duty Cycle Power Feed 10M Dual Wire FeederWelding Capacity Rating Control CAbLE Specifications Safety PrecautionElectrode Routing Control CAbLE ConnectionsElectrode Sense Polarity Negative Electrode PolarityTAbLE A.1 Minimum CopperCAC-C Voltage SensingSelecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedWork Voltage Sensing Electrode Voltage SensingGear Ratio Change Procedure Changing the Wire Drive Gear RatioGear Ratio Recognition TAbLE A.3Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsWith Standard Connection With FAST-MATECONNECTIONGmaw Shielding GAS General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Processes and Equipment Product DescriptionRecommended Processes Recommended EquipmentPower FEED-10M Series System CONFIGURA- Tion Operational Features and ControlsWire Feed Speed WFS / AMP Meter Volt / Trim MeterDual Procedure / Dual Head Select W/MEMORY Panel Mode Select Panel 4 MSP4Output Controls OverviewWeld Mode Searching POWER-UP SequenceSearching for a Weld Mode LAYOUT-DIGITAL DisplayMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Changing ARC Wave ControlParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder Lockout509 UI Master Lockout Only be accessed using Power Wave Manager softwareParameter Definition 506 Set User Interface Passcode Figure B.4 Dual Procedure / Head Select Dual Head / Dual Procedure with MemoryMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch HOT Inch Wire Reel Loading READI-REELS, Spools or CoilsFoot Amptrol Electrode PolarityFigure b.1 Drive Roll Pressure Setting AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CON’T High Limit Limit SettingLow Limit AttributeRoll DH Drive 4-Driven Cored ElectrodeAluminum Electrode Field Installed OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterK1504-1 Coil Adapter Optional Control Panel KitsK363P READI-REEL Adapter K435 Coil AdapterK438 READI-REEL Adapter Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1733-1 Wire StraightenerK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookPeriodic Maintenance MaintenanceRoutine Maintenance TROUbLESHOOTING TROUbLESHOOTING Symptoms Course of Action PRObLEMS POSSIbLE CauseField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Three dashes Err 211Err 212 Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.
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