Lincoln Electric IM916 manual K162-1 Wire Spindle Adapter, K1504-1 Coil Adapter

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C-2

ACCESSORIES

C-2

 

 

 

FIELD INSTALLED

OPTIONS/ACCESSORIES

OPTIONAL CONTROL PANEL KITS

Arclink Cables

-Without Weld Cable

Cable Lengths: 8 ft

K1543-8

16 ft

K1543-16

25 ft

K1543-25

50 ft

K1543-50

100 ft

K1543-100

Co-Axial Power Cable

 

Cable Length: 25 ft. (350 amps)

K1796-25

50 ft. (350 amps)

K1796-50

75 ft. (325 amps)

K1796-75

100 ft. (325 amps)

K1796-100

Weld Power Cables

-Lug to Lug - 3/0, 600A, 60% Duty Cycle, 10 ft K1842-1

-Lug to Lug - 3/0, 600A, 60% Duty Cycle, 35 ft K1842-35

-Lug to Lug - 3/0, 600A, 60% Duty Cycle, 60 ft K1842-60

-Lug to Lug - 3/0, 600A, 60% Duty Cycle, 110 ft K1842-110

Feed Plate Gun Receiver Bushings. For use with:

- Lincoln Gun Connector

(K466-1)

- Innershield/SubArc Guns

K1500-1

- Tweco® 4 Gun Connector

(K466-2, K466-10)

- Magnum 200/300/400 Guns

K1500-2

- Tweco® 5 Gun Connector

(K1637-7)

- Magnum 550 Guns

K1500-3

- Miller® Adapted Gun (K466-3)

K1500-4

- OXO® Gun

K1500-5

- Fast Mate Guns

K489-9

- Magnum 200/300/400 to K1500-2 Adapter

K466-2

- K613-7 Magnum 550 to K1500-3 Adapter

K613-7

• Incoming Bushings

 

 

- Lincoln Conduit .025-1/16"

K1546-1

- Lincoln Conduit 1/16-1/8"

K1546-2

Wire Straightener

-For 10-Series Feed Heads

or Separate Mounting

K1733-1

Readi-Reel Adapters

 

- Adapts 22-30 lb. Readi-Reels

 

to a 2" Spindle

K363P

- Adapts 50-60 lb. Readi-Reels

 

to a 2" Spindle

K438

• Coil Adapter

 

- Adapts 50-60 lb. Lincoln coils

 

to a 2" Spindle

K1504-1

• Plastic Wire Cover for

 

30-44 lb. Wire Packages

K1634-3

• Plastic Wire Cover for up

 

to 60 lb. Wire Packages

K1634-2

• Water Connection Kit

K590-6

• Water Connection Adapter

KP1529-1

• Magnum Flow Sensor

K1536-1

• Gas Guard Regulator

K659-1

• Dual Procedure Switch (5 pin)

 

with Trigger Leads

K683-3

• Large Panel Security Door

K1574-1

• Swivel Platform

K1557-1

• Light Duty Caster Kit

K1556-1

• Insulated Lift Bail

K1555-1

K162-1 - WIRE SPINDLE ADAPTER

Spindle for boom mounting Readi-Reels and 2” (51

mm)I.D. spools with up to 60 lb. (27.2 kg) capacity. User mounted to appropriately prepared boom frame- work. Includes an easily adjustable friction brake for control of overrun (a 2” spindle is standard on Power Feed 10 Dual Bench model).

When a 2” (51 mm) spindle is used with Readi-Reels, or coils not on 12” (305 mm) or 8” (203 mm) O.D. spools, an adapter is required:

• Spindle Adapters

 

- For Mounting Readi-Reels and

 

2" I.D. Spools up to 60 lbs.

K162-1

- For Mounting Readi-Reels and

 

2" I.D. Spools up to 60 lbs.

K162-1H

- For 14 lb. Innershield Coils to be

 

mounted on 2" O.D. Spools

K435

- For 8" O.D. Small spools (10-12.5 lbs.)

to be mounted on 2" O.D. spindles

K468

K1504-1 - COIL ADAPTER

Permits 50 lb to 60 lb (22.7-27.2 Kg.) coils to be mounted on 2” (51 mm) O.D. spindles.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FPower Feed 10M Dual Wire Feeder Welding Capacity RatingAmp Rating Duty Cycle Control CAbLE Specifications Safety PrecautionElectrode Routing Control CAbLE ConnectionsElectrode Sense Polarity Negative Electrode PolarityTAbLE A.1 Minimum CopperCAC-C Voltage SensingSelecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedWork Voltage Sensing Electrode Voltage SensingGear Ratio Change Procedure Changing the Wire Drive Gear RatioGear Ratio Recognition TAbLE A.3Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsWith Standard Connection With FAST-MATECONNECTIONGmaw Shielding GAS General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Processes and Equipment Product DescriptionRecommended Processes Recommended EquipmentPower FEED-10M Series System CONFIGURA- Tion Operational Features and ControlsWire Feed Speed WFS / AMP Meter Volt / Trim MeterDual Procedure / Dual Head Select W/MEMORY Panel Mode Select Panel 4 MSP4Output Controls OverviewWeld Mode Searching POWER-UP SequenceSearching for a Weld Mode LAYOUT-DIGITAL DisplayMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Changing ARC Wave ControlParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Figure B.4 Dual Procedure / Head Select Dual Head / Dual Procedure with MemoryMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch HOT Inch Wire Reel Loading READI-REELS, Spools or CoilsFoot Amptrol Electrode PolarityFigure b.1 Drive Roll Pressure Setting AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T High Limit Limit SettingLow Limit AttributeCored Electrode Aluminum ElectrodeRoll DH Drive 4-Driven Field Installed OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterK1504-1 Coil Adapter Optional Control Panel KitsK363P READI-REEL Adapter K435 Coil AdapterK438 READI-REEL Adapter Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1733-1 Wire StraightenerK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookMaintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Symptoms Course of Action PRObLEMS POSSIbLE CauseField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 211 Err 212Three dashes Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung

IM916 specifications

Lincoln Electric IM916 is a state-of-the-art multi-process welding machine designed to meet the needs of professionals in various industries. This versatile welder combines productivity, performance, and durability, making it an ideal choice for both expert welders and apprentices alike.

One of the standout features of the Lincoln Electric IM916 is its multi-process capability. It supports MIG, TIG, and Stick welding, allowing users to switch between processes with ease. This adaptability ensures that users can tackle a diverse range of welding applications, from fabrication and repair work to manufacturing and construction projects.

The IM916 boasts advanced inverter technology, resulting in a compact design that does not compromise on power. Inverter technology allows for efficient energy consumption, providing a more stable arc with improved control and consistency. This feature not only enhances the quality of the welds but also prolongs the life of the machine and reduces operating costs.

Additionally, the machine is equipped with a digital display that offers real-time feedback on weld parameters, making it easier for users to adjust settings on the fly. This helps in achieving precise results and enhancing overall welding performance. The intuitive interface is user-friendly, making it suitable for beginners while still providing the advanced functionalities experienced welders require.

The Lincoln Electric IM916 also features a robust construction designed for longevity in harsh working environments. It is built to withstand the rigors of heavy use, with durable components and protective features that enhance its resilience. This reliability ensures that the machine can perform consistently, even in demanding conditions.

Furthermore, the IM916 is designed with portability in mind. Its lightweight design and integrated handles make it easy to transport between job sites. This mobility is crucial for professionals who require equipment that can keep up with a fast-paced work environment.

In terms of safety, the Lincoln Electric IM916 incorporates several protective features, including thermal overload protection and safety alerts. These mechanisms provide peace of mind to users, allowing them to focus on their work without worrying about equipment failure.

In summary, the Lincoln Electric IM916 is a highly versatile, efficient, and durable welding machine that stands out in its category. With its multi-process capabilities, advanced inverter technology, user-friendly interface, and durable construction, it caters to a wide range of welding tasks, making it a valuable asset for any welding professional.