Lincoln Electric IM916 manual Err 020, Err 100, Err 200, Err 201, Err 210

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E-8	TROUbLESHOOTING	E-8

Observe all Safety Guidelines detailed throughout this manual Error Codes for the Power Wave 455: Code 10555 and below

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

	PRObLEMS	POSSIbLE CAUSE	RECOMMENDED
	(SYMPTOMS)	POSSIbLE CAUSE	COURSE OF ACTION
	(SYMPTOMS)		COURSE OF ACTION

Display shows any of the following:

Err	020	An attempt was made to reprogram	Check for potential electrical HF
		a CB or feed head but the program	noise generators in the area. Try
		did not verify.	removing the noise source and pro-
			gramming again. If the Err 020 still
			occurs, either replace the EEPROM
			chip(s) in the board being repro-
			grammed or replace the whole PC
			board being reprogrammed.

Err	100	The Power Source issued a shut	See what to Do on Err 006.
		down command for some reason.

Err	200	No Heart beat response from the	See what to Do on Err 006.
		PS.

Err	201	No heart beat response from an	If this occurs while welding, the sta-
		object.	tus LED should be flashing red on
			the object that lost heart beat.
			Otherwise, look for any nodes that
			are flashing green. This indicates
			they have not been recognized and
			there is a power source problem
			(see power source trouble shooting
			section). If the status LED is either
			flashing or solid red, there may be a
			problem with continuity in the com-
			munication lines. Check the lines for
			continuity, in the cable and harness-
			ing (refer to wiring diagram).

Err	210	EEPROM error.	Parameter recalled at power up was
			out of range. Rotate Encoder Knob
			to reset. Check all settings before
			proceeding to weld. If this condition
			persists then replace the CB mother
			PC board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M DUAL WIRE FEEDER

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Contents IM916 Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FPower Feed 10M Dual Wire Feeder Welding Capacity RatingAmp Rating Duty Cycle Control CAbLE Specifications Safety PrecautionElectrode Routing Control CAbLE ConnectionsElectrode Sense Polarity Negative Electrode PolarityTAbLE A.1 Minimum CopperCAC-C Voltage SensingSelecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedWork Voltage Sensing Electrode Voltage SensingGear Ratio Change Procedure Changing the Wire Drive Gear RatioGear Ratio Recognition TAbLE A.3Procedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsWith Standard Connection With FAST-MATECONNECTIONGmaw Shielding GAS General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementFlow Sensor Kit installation is as follows Water Connections for Water Cooled GunsExAMPLES of Connecting AN Arclink Power Wave System Definitions of Welding Modes Safety PrecautionsRecommended Processes and Equipment Product DescriptionRecommended Processes Recommended EquipmentPower FEED-10M Series System CONFIGURA- Tion Operational Features and ControlsWire Feed Speed WFS / AMP Meter Volt / Trim MeterDual Procedure / Dual Head Select W/MEMORY Panel Mode Select Panel 4 MSP4Output Controls OverviewWeld Mode Searching POWER-UP SequenceSearching for a Weld Mode LAYOUT-DIGITAL DisplayMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Changing ARC Wave ControlParameter Definition SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 102 View Fatal Logs504 Mode Select Panel Lock 503 Memory button Disable505 Setup Menu Lock Parameter Definition 501 Encoder LockoutOnly be accessed using Power Wave Manager software Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Figure B.4 Dual Procedure / Head Select Dual Head / Dual Procedure with MemoryMemory Saving to MemoryStep / 4 Step Operation Cold FEED/GAS Purge Switch HOT Inch Wire Reel Loading READI-REELS, Spools or CoilsFoot Amptrol Electrode PolarityFigure b.1 Drive Roll Pressure Setting AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T High Limit Limit SettingLow Limit AttributeCored Electrode Aluminum ElectrodeRoll DH Drive 4-Driven Field Installed OPTIONS/ACCESSORIES K162-1 Wire Spindle AdapterK1504-1 Coil Adapter Optional Control Panel KitsK363P READI-REEL Adapter K435 Coil AdapterK438 READI-REEL Adapter Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsK590-6 Water Connection KIT K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1733-1 Wire StraightenerK1556-1 Light Duty Caster KIT K1555-2 Insulated Lift HookMaintenance Routine MaintenancePeriodic Maintenance TROUbLESHOOTING TROUbLESHOOTING Symptoms Course of Action PRObLEMS POSSIbLE CauseField Service Facility RecommendedTROUbLESHOOTING Either of these fail, the problem is With switch open and closed. If it Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 211 Err 212Three dashes Err Error Codes for the Power WaveTROUbLESHOOTING Trol board OtherFeeder Power Feed 10M Dual WireDual Wire Feeder Power FeedL11044 DIAGRAMSF-4 Wire Drive Dimension Print Precaucion Warnung