Hitachi L300P Series service manual How to check inverter & converter portion

Page 33

5.5 How to check inverter & converter portion

Inverter and converter module can be checked by using a tester.

(Preparation)

(1)Disconnect all the connected wires and devices to the power terminals (R, S, T, U, V, W, P and RB). (2)Tester is to be set as 1ohm range.

(How to check)

Check the ON condition of each point shown below.

(note 1) Be sure to discharge DC bus voltage beforehand, which should be checked by DC bus voltage. (note 2) Normally, the resistance shows in case of OFF mode.

In some cases resistance does not show due to the capacitance of DC bus capacitors.

Resistance shows 3ohm ~ 50ohm (depends on the tester voltage) in case of ON mode.

Resistance values may not be completely the same due to the electrical device (IGBT chip, diode chip…) difference. But we can regard the result is okay if all the data are nearly the same.

 

 

 

 

 

Tester polarity

 

 

 

 

 

(Red)

 

 

(Blk)

 

 

 

 

 

 

 

D1

 

 

 

R

 

 

PD

 

 

 

PD

 

 

R

 

 

 

 

 

 

 

D2

 

 

 

S

 

 

PD

 

 

 

PD

 

 

S

 

 

 

 

 

 

Converter

D4

 

 

 

T

 

 

PD

 

 

 

N

 

 

R

 

D3

 

 

PD

 

 

T

 

 

 

 

 

R

 

 

N

 

D5

 

 

 

S

 

 

N

 

 

 

 

 

 

 

 

 

 

N

 

 

S

 

 

 

 

 

 

 

 

D6

 

 

 

T

 

 

N

 

 

 

 

N

 

 

T

 

 

 

 

 

 

 

 

TR1

 

 

 

U

 

 

P

 

 

 

 

P

 

 

U

 

 

 

 

 

 

 

 

TR3

 

 

 

V

 

 

P

 

 

 

 

P

 

 

V

 

 

 

 

 

 

 

Inverter

TR4

 

 

 

W

 

 

P

 

TR5

 

 

 

P

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

N

 

 

 

 

 

N

 

 

U

 

TR6

 

 

 

V

 

 

N

 

 

 

 

N

 

 

V

 

 

 

 

 

 

 

 

TR2

 

 

 

W

 

 

N

 

 

 

 

N

 

 

W

 

 

 

 

 

 

 

 

 

 

 

RB

 

 

P

BRD

TR7

 

 

 

P

 

 

RB

 

 

RB

 

 

N

 

 

 

 

 

N

 

 

RB

 

 

 

 

 

A

 

 

K

Thyristor

 

 

 

 

A

 

 

G

THY

 

 

 

K

 

 

A

 

 

 

 

 

 

 

 

 

 

K

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

A

 

 

 

 

 

G

 

 

K

ON; Low resistance

OFF; High resistance

Measure ment

OFF

ON

OFF

ON

OFF

ON

ON

OFF

ON

OFF

ON

OFF

OFF

ON

OFF

ON

OFF

ON

ON

OFF

ON

OFF

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

ON

 

 

PD

P

RB

 

 

 

Converter

 

 

 

Inverter

 

 

 

 

 

 

 

TR1

TR3

TR5

D1

D2

D3

 

 

 

 

 

 

 

THY

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

S

 

 

 

 

 

 

V

 

 

 

 

C+

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

W

 

 

 

 

 

 

 

D4

D5

D6

 

 

 

 

 

 

 

 

 

TR7

TR4

TR6

TR2

 

 

 

N

BRD

 

 

 

 

 

 

 

 

 

 

Thyristor portion

A

K

 

G

5- 4

Image 33
Contents Hitachi Inverter Revision History Table Inverter specification Investigation of the inverter 1 SJ300 Inverter specificationFunction Mode Code 2nd motor Signal output mode Others Allowable motor selection 20-75.0kW 160kW User 2 L300P FE/-FU/-FR PID Terminal Meter C083 O2 adjustment 9999./1000-655310000-65530 U006 User6 selection Inverter trip contents, remedy, advice Trouble ShootingIgbt Option error Feed-back board SJ-FB Digital-input option board SJ-DGDevice- Net option board SJ-DN Check of the trip monitor contents Check of the warning monitor contents Return to an initialization setup Factory-shipment state Monitor mode Debug ModeUSA Function modeSetup of an inverter Setting procedureInitial cofiguration completion check procedure Model selection code C198 Code SJ300 L300P Control signal Control power supplyMaintenance and Inspection Daily and annual maintenance Megger test How to check inverter & converter portion Parts replacement How to remove cooling fan for steel case How to fix DC bus capacitors for mold case Unit replacement English Internal block diagram SJ300-004-007LF Circuit Diagram SJ300-015 055LF Circuit Diagram SJ300-075-110LF , L300P-110-150LFR Circuit Diagram SJ300-150 220LF , L300P-185 300LFR Circuit Diagram SJ300-300LF, L300P-370LFR Circuit Diagram SJ300-370-450LF, L300P-450-550LFR Circuit Diagram SJ300-550LF,L300P-750LFR Circuit Diagram SJ300-007HF Circuit Diagram SJ300-015-055HF Circuit Diagram SJ300-075-110HF , L300P-110-150HFR Circuit Diagram SJ300-150 220HF , L300P-185 300HFR Circuit Diagram SJ300-300HF , L300P-370HFR Circuit Diagram SJ300-370- 550HF,L300P-450-750HFR Circuit Diagram DM Board SJ300-750-1320HF , L300P-900-1320HFR Circuit Diagram Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page SJ300/L300P Series Spare Parts List SJ3 CT PCB DM PCB NGMB25