DeVillbiss Air Power Company MGP-SL10120H-2A, L10120H2-2 Routine Maintenance Schedule

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MAINTENANCE

UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. DURING MAINTENANCE, YOU COULD BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN OCCUR. DISCONNECT POWER SOURCE AND BLEED OFF ALL AIR TANK PRESSURE BEFORE DOING ANY MAINTENANCE OR REPAIR. NEVER OPERATE THE UNIT WITH THE BELT GUARD REMOVED.

To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis. If necessary, the schedule should be modified to suit the conditions under which your compressorisused.Themodificationswilldependuponthehoursofoperationandtheworkingenvironment.Compressor outfits in an extremely dirty and/or hostile environment will require a greater frequency of all maintenance checks.

A clean air compressor runs cooler and provides longer service. Clean or blow off fins and any other parts of the air compressor that collect dust or dirt. Do not place rags, containers or other material on or against the ventilation openings in the belt guard. Adequate ventilation is necessary to maintain proper air compressor operating temperature.

Routine Maintenance Schedule

Every 8 Hours of Operation

1.Check oil level. Add if necessary.

2.Drain water from the air tank, any moisture separators or transformers.

Overfilling with oil will cause premature compressor failure. Do not overfill.

3.Check for any unusual noise and/or vibration.

4.Manually check all safety valves to make sure they are operating properly.

5.Inspect for oil leaks and repair any leaks found.

6.Clean and inspect the air intake filter; replace if necessary.

Every 40 Hours of Operation

1.Inspect condition of drive belt; replace if necessary.

First 100 Hours of Operation

1.Drain and refill compressor crankcase with clean oil. Refer to Service Instructions for recommended oils.

2.Increase frequency of oil changes if humidity or operating conditions are extreme.

Every 160 Hours of Operation

1.Check drive belt tension; adjust if necessary. (Refer to Service Instructions in this manual.)

2.Inspect air lines and fittings for leaks; correct as necessary.

3.Check the alignment of the motor pulley to the fly wheel. If necessary, align to within 1/32 inch on centerline.

Every 300 Hours of Operation

1.Drain and refill compressor crankcase with clean oil. Refer to Service Instructions for recommended oils.

2.Increase frequency of oil changes if humidity or operating conditions are extreme.

Each Year of Operation (2000 Hours or if a Problem is Suspected)

Check condition of air compressor pump intake and exhaust valves. Replace if damaged or worn out.

MGP-SL10120H-2A

14—ENG

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Contents OUR Office Hours are from Monday Through FridayTable of Contents Risk of Bursting What can Happen HOW to Prevent ITRisk of Explosion or Fire Risk of Electrical Shock Risk from Flying ObjectsRisk to Breathing Risk of Burns Risk of Property Damage When Transporting CompressorRisk from Moving Parts Risk of FallingDuty Cycle SpecificationsGlossary General Information ON-RECEIPT InspectionDescription of Operation Installation and BREAK-IN Procedures Horizontal UnitsVoltage and Circuit Protection Wiring InstructionsWiring of Compressor Units Additional Regulators Controls Air Filter InstallationBreak-In Procedures Lubrication and OilPiping Operating Procedures When You Are FinishedMaintenance Routine Maintenance ScheduleOil Chart Service InstructionsAir Filter Inspection Replacement Check Valve Inspection and ReplacementAdjusting Belt Tension Safety Valve Inspection and ReplacementMotor Pulley and Flywheel Alignment Additional ServiceStorage of Compressor Outfit Troubleshooting Guide Problem Cause CorrectionFuses. Time delay fuses should be marked 117-207 ft.-lbs No adjustment is necessary Compressor Diagram Compressor Parts List Key Part Number DescriptionCompressor Pump Diagram Parts List Service Notes Limited Warranty This Warranty does not CoverWarranty Manual DEL Operador Para Compresor DE Aire DE DOS Etapas Instalación Y Procedimientos Diagrama DE LA Bomba CompresoraTabla DE Contenidos Guía Para DiagnósticoRiesgo DE Explosión ¿QUÉ Puede OCURRIR? ¿CÓMO PREVENIRLO?Riesgo DE Descarga Eléctrica Riesgo DE Objetos Arrojados POR EL AireRiesgo DE Inhalación Riesgo DE Caidas Riesgo DE Partes MóvilesRiesgo DE Quemaduras Riesgo DE Daños a LA Propiedad AL Transportar EL CompresorCiclo DE Trabajo EspecificacionesGlosario Información General Inspección AL RecibirDescripción DE LA Operación Métodos de Anclaje para el Compresor de Aire Procedimientos Para LA Instalación Y AsentamientoUbicación del Compresor de Aire Unidades HorizontalesCableado de las Unidades Compresoras Instrucciones para el CableadoVoltaje y Protección del Circuito Controles y Reguladores Adicionales Ensamblaje del Filtro de AireProcedimientos para el Asentamiento Aceite y LubricaciónTuberías Cm de diámetroProcedimientos Para Operar Al TerminarMantenimiento Programa de Mantenimiento RutinarioAceite Inspección y Cambio Instrucciones Para EL ServicioFiltro de Aire Inspección y Reemplazo Tabla de AceiteVálvula de Seguridad Inspección y Reemplazo Válvula DE SeguridadPoleas Propulsora y Volante Alineamiento Instrucciones Para EL Almacenaje DEL CompresorRegulación de la Tensión de la Correa Servicio AdicionalGuía Para Diagnóstico DE Problemas Problema Causa SoluciónDefectuoso Remplazo si fuese necesario Correcto. Referirse a la sección de Aceite y Asistencia adicional Diagrama DEL Compresor Lista DE Partes DEL Compresor Número EN Número DE Diagrm Parte DescripciónDiagrama DE LA Bomba DEL Compresor Lista DE Partes DE LA Bomba Compresora Número Diagrm DE Parte DescripciónNotas DE Servicio Garantía Limitada Esta Garantía no CubreGarantía