Southbend SB1027 owner manual Other Specifications

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Model SB1027

I N T R O D U C T I O N

For Machines Mfg. Since 8/09

Other Specifications

 

 

Machine No-Load Sound Level @ 5000 RPM

54 dB

Country of Origin

Taiwan

Warranty

1 Year

Serial Number Location

Machine ID Label On Column Right Side

Customer Setup & Cleaning Time

1–2 Hours

Features

High-Quality, Low-Vibration AEVF Spindle Motor

P4 (ABEC-7) High-Quality Angular Contact Spindle Bearings

Powered Recycling Coolant System

X & Y Leadscrew Nuts Double-Bronzed for Ultra-Smooth Movement w/Minimal Backlash

Lever-Action, One-Shot Pump Lubrication System

Auto-Downfeed Stop with Micro-Adjustable Stop

Variable Speed Longitudinal Power Feed

Hardened and Precision-Ground Table Surface

Chromed Steel Quill

Heavy-Duty Spindle Brake

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Contents 48 EVS Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout This Machine CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingBall Handles AssemblyTo install the ball handles Axis CrankWay Covers Splash Pan & Coolant Return HosesTo connect the mill to power Power ConnectionInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Locks Table MovementGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Moving Ram Back and Forth Ram MovementRotating Ram Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range To set the spindle speed rangeUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading Tooling Loading/Unloading ToolingUnloading Tooling Ongoing Maintenance Schedule Machine StorageBefore Beginning Operations Daily, After OperationsMonth/Year SB1027Lubrication CleaningUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com