Southbend SB1027 owner manual Loading/Unloading Tooling, Loading Tooling

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Model SB1027

O P E R A T I O N

For Machines Mfg. Since 8/09

Loading/Unloading Tooling

The mill is equipped with an R8 spindle taper and a 12"-20 x 18⁜12" spindle drawbar, as shown in

Figure 43.

Figure 43. Spindle drawbar and spacer.

 

Tool Needed

Qty

Wrench 21mm

1

Loading Tooling

1.DISCONNECT MILL FROM POWER!

2.Clean any debris or surface substances from inside the spindle taper and the mating surface of the tooling.

Note: Debris or oil substances can prevent the tooling and spindle from properly mating. This condition can cause excessive vibration, poor cutting results, or tool/workpiece damage.

3.Place the mill in the low spindle speed range to keep the spindle from turning in the next steps.

4.Align the keyway of the tool with the protruding pin inside the spindle taper, then firmly push the tool into the spindle to seat it.

5.With one hand holding the tool in place, insert the drawbar into the spindle from the top of the head, then thread it into the tool (see Figure 44).

Drawbar

Figure 44. Drawbar loaded into the spindle.

6.Tighten the drawbar until it is snug. Avoid overtightening, as it could make removing the tool difficult.

Unloading Tooling

 

Tools Needed

Qty

Wrench 21mm

1

Brass Hammer

1

1.DISCONNECT MILL FROM POWER!

2.Place the mill in the low spindle speed range to keep the spindle from turning in the next step.

Note: Make sure that the drawbar has at least three threads engaged with the tooling in the next step to avoid damaging the threads of the drawbar or tool.

3.Loosen the drawbar a couple of turns, then tap the top of it with brass hammer to knock the tool loose at the bottom of the spindle.

4.Support the tool with one hand, then completely unthread the drawbar.

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Contents 48 EVS Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout This Machine CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingBall Handles AssemblyTo install the ball handles Axis CrankWay Covers Splash Pan & Coolant Return HosesPower Connection To connect the mill to powerInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Movement Table LocksGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading/Unloading Tooling Loading ToolingUnloading Tooling Ongoing Maintenance Schedule Machine StorageBefore Beginning Operations Daily, After OperationsMonth/Year SB1027Cleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com