Southbend SB1027 owner manual To tram the spindle to the table, Tools Needed Qty

Page 33

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1027

Tools Needed

Qty

Dial Test Indicator

 

(with at least 0.0005" resolution)

................... 1

Indicator Holder

 

(mounted on the quill/spindle)

1

Precision Parallel Block

 

(at least 9" in length)

1

Note: A precision-ground plate can be substituted for the parallel blocks. Keep in mind that the farther the indicator point can be placed from the spindle axis, the more accurate the alignment measurements will be.

To tram the spindle to the table:

1.DISCONNECT MILL FROM POWER!

2.Prepare the mill by performing the following tasks:

Stone the table to remove all nicks and burrs, then clean off all debris. Verify the table is clean by running your hand over the top of it.

Position the table for the milling operation you intend to perform after the tramming—preferably centered to the saddle.

Tighten any table, knee, quill, or ram locks that should be tight during the intended milling operation.

3.Place the parallel block underneath the spindle.

4.Install the indicator holder into the spindle or onto the quill, then mount the indicator onto it so that the point is as parallel to the block as possible (see the illustration in Figure 28 for an example).

Indicator Holder

Spindle

Dial Test Indicator

Parallel Block

Table

Figure 28. Dial test indicator mounted.

5.To measure spindle alignment along the X-axis, place the parallel block directly under the spindle and indicator across the length of the table, as illustrated in Figure 29.

Note: If you must re-position the quill or the knee to accommodate the above step, then review the tasks in Step 2 to make sure the mill is properly prepared for the tramming operation.

Table (Top View)

Parallel Block

Indicator Spindle

Figure 29. Parallel block positioned for the X-axis

measurement (top view).

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Contents 48 EVS Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About This Machine FeaturesForeword CapabilitiesSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsTo install the ball handles AssemblyBall Handles Axis CrankSplash Pan & Coolant Return Hoses Way CoversPower Connection To connect the mill to powerInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Movement Table LocksGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Before Beginning Operations Maintenance Schedule Machine StorageOngoing Daily, After OperationsSB1027 Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com