Southbend SB1027 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

 

About This Machine

3

Foreword

3

Capabilities

3

Features

3

Full View Identification

4

Drive System, Headstock,

 

& Control Panel Identification

5

Machine Specifications

6

SAFETY

 

Understanding Risks of Machinery

9

Basic Machine Safety

9

Additional Milling Machine Safety

11

PREPARATION

 

Preparation Overview

12

Things You'll Need

12

Unpacking

13

Inventory

13

Cleaning & Protecting

14

Location

15

Physical Environment

15

Electrical Installation

15

Lighting

15

Weight Load

15

Space Allocation

15

Lifting & Moving

16

Leveling & Mounting

17

Leveling

17

Bolting to Concrete Floors

17

Assembly

18

Ball Handles

18

Z-Axis Crank

18

Way Covers

18

Splash Pan & Coolant Return Hoses

19

Initial Lubrication

20

Power Connection

20

Test Run

21

Spindle Break-In

24

Inspections & Adjustments

24

OPERATION

 

Operation Overview

25

Control Panel

26

Table Movement

27

Table Locks

27

Graduated Index Rings

27

X-Axis Power Feed

28

Head Movement

29

Tilting Head

29

Rotating Head

30

Tramming Spindle

30

Ram Movement

33

Moving Ram Back and Forth

33

Rotating Ram

33

Setting Spindle Speed

34

Determining Spindle Speed

34

Setting Spindle Speed Range

34

Setting Spindle Speed

35

Downfeed Controls

35

Using the Coarse Downfeed Handle

35

Fine Downfeed Controls

37

Using the Fine Downfeed Handwheel

37

Using the Auto-Downfeed System

38

Spindle Brake

39

Loading/Unloading Tooling

40

Loading Tooling

40

Unloading Tooling

40

MAINTENANCE

 

Maintenance Schedule

41

Ongoing

41

Machine Storage

41

Before Beginning Operations

41

Daily, After Operations

41

Cleaning

43

Unpainted & Machined Surfaces

43

Lubrication

43

Quill

44

Table Ways (One-Shot Oiler)

44

Speed Range Bearing Sleeve

45

Headstock Gearing

45

Ram Ways

45

Head & Ram Rack & Pinion Gear

45

Table Elevation Leadscrew

46

Power Feed Gears

46

Coolant Reservoir

48

Checking Coolant Level

48

Changing Coolant

49

Machine Storage

50

Adjusting Gibs

50

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Contents 48 EVS Milling Machine Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Parts Capabilities FeaturesAbout This Machine ForewordSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsAxis Crank AssemblyTo install the ball handles Ball HandlesSplash Pan & Coolant Return Hoses Way CoversPower Connection To connect the mill to powerInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Movement Table LocksGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Ram Movement Moving Ram Back and ForthRotating Ram To set the spindle speed range Setting Spindle SpeedSetting Spindle Speed Range Determining Spindle SpeedSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Daily, After Operations Maintenance Schedule Machine StorageBefore Beginning Operations OngoingSB1027 Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com