Southbend SB1027 owner manual Table of Contents

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Table of Contents

INTRODUCTION
About This Machine	3
Foreword	3
Capabilities	3
Features	3
Full View Identification	4
Drive System, Headstock,
& Control Panel Identification	5
Machine Specifications	6
SAFETY
Understanding Risks of Machinery	9
Basic Machine Safety	9
Additional Milling Machine Safety	11
PREPARATION
Preparation Overview	12
Things You'll Need	12
Unpacking	13
Inventory	13
Cleaning & Protecting	14
Location	15
Physical Environment	15
Electrical Installation	15
Lighting	15
Weight Load	15
Space Allocation	15
Lifting & Moving	16
Leveling & Mounting	17
Leveling	17
Bolting to Concrete Floors	17
Assembly	18
Ball Handles	18
Z-Axis Crank	18
Way Covers	18
Splash Pan & Coolant Return Hoses	19
Initial Lubrication	20
Power Connection	20
Test Run	21
Spindle Break-In	24
Inspections & Adjustments	24
OPERATION
Operation Overview	25
Control Panel	26
Table Movement	27
Table Locks	27

Graduated Index Rings	27
X-Axis Power Feed	28
Head Movement	29
Tilting Head	29
Rotating Head	30
Tramming Spindle	30
Ram Movement	33
Moving Ram Back and Forth	33
Rotating Ram	33
Setting Spindle Speed	34
Determining Spindle Speed	34
Setting Spindle Speed Range	34
Setting Spindle Speed	35
Downfeed Controls	35
Using the Coarse Downfeed Handle	35
Fine Downfeed Controls	37
Using the Fine Downfeed Handwheel	37
Using the Auto-Downfeed System	38
Spindle Brake	39
Loading/Unloading Tooling	40
Loading Tooling	40
Unloading Tooling	40
MAINTENANCE
Maintenance Schedule	41
Ongoing	41
Machine Storage	41
Before Beginning Operations	41
Daily, After Operations	41
Cleaning	43
Unpainted & Machined Surfaces	43
Lubrication	43
Quill	44
Table Ways (One-Shot Oiler)	44
Speed Range Bearing Sleeve	45
Headstock Gearing	45
Ram Ways	45
Head & Ram Rack & Pinion Gear	45
Table Elevation Leadscrew	46
Power Feed Gears	46
Coolant Reservoir	48
Checking Coolant Level	48
Changing Coolant	49
Machine Storage	50
Adjusting Gibs	50

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Contents 48 EVS Milling Machine Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Parts Capabilities FeaturesAbout This Machine ForewordSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsAxis Crank AssemblyTo install the ball handles Ball HandlesSplash Pan & Coolant Return Hoses Way CoversPower Connection To connect the mill to powerInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Movement Table LocksGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Ram Movement Moving Ram Back and ForthRotating Ram To set the spindle speed range Setting Spindle SpeedSetting Spindle Speed Range Determining Spindle SpeedSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Daily, After Operations Maintenance Schedule Machine StorageBefore Beginning Operations OngoingSB1027 Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com