Southbend SB1027 owner manual Lifting & Moving, To lift and move the mill

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Model SB1027

P R E P A R A T I O N

For Machines Mfg. Since 8/09

Lifting & Moving

This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.

The method of lifting and moving the mill described below requires at least two other people for assistance, and a forklift with two lifting web straps rated for at least 3000 lbs. each.

Important: Before lifting the mill, make sure the four turret lock bolts (two on either side of the ram) are torqued to 47 ft/lbs.

To lift and move the mill:

1.Swing the ram around 180° from the position that it was shipped in, then rotate the head upright, as illustrated in Figure 5 (refer to Ram Movement on Page 33 and Headstock Movement on Page 29 for detailed instructions).

Note: After re-positioning the ram and headstock, make sure they are locked in place to prevent unexpected movement during lifting and moving.

2.Place the lifting web straps under the ram and connect them to the safety hook, as illustrated in Figure 5.

Note: Place padding between the straps and the mill to protect the ram and ways, and to keep from cutting the lifting straps.

Lifting

Web Straps

Turret

Lock Bolts

Figure 5. Lifting the mill using web straps.

3.Unbolt the mill from the shipping pallet.

4.With your assistants steadying the load to keep it from swaying, lift the mill a couple of inches.

If the mill tips to one side, lower it to the ground and adjust the ram or table to balance the load. Make sure to re-tighten the lock levers and bolts before lifting the mill again.

If the mill lifts evenly, continue to move it to its permanent location.

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Contents 48 EVS Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout This Machine CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingBall Handles AssemblyTo install the ball handles Axis CrankWay Covers Splash Pan & Coolant Return HosesPower Connection To connect the mill to powerInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Movement Table LocksGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading/Unloading Tooling Loading ToolingUnloading Tooling Ongoing Maintenance Schedule Machine StorageBefore Beginning Operations Daily, After OperationsMonth/Year SB1027Cleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com