Southbend SB1027 owner manual Drive System, Headstock, & Control Panel Identification

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For Machines Mfg. Since 8/09

I N T R O D U C T I O N

Model SB1027

Drive System, Headstock, & Control Panel Identification

 

Motor

 

Spindle Brake

Belt Housing

Belt Tension

& Switch

Adjustment

 

 

 

Lever

 

 

Spindle Speed

Manual/Power

 

Display

 

Emergency

Downfeed

 

 

STOP Button

Selector

 

 

Spindle Speed

 

 

 

 

Range Selector

Quill Depth

ON Button

Stop

 

 

 

Downfeed

 

 

Rate Selector

 

 

Downfeed

 

Coolant Switch

Direction Pin

 

 

 

 

 

Spindle Direction Switch

Fine Downfeed

 

Spindle Speed Dial

Handwheel

 

 

 

Downfeed Clutch Lever

Coarse Downfeed Lever

 

Adjustable Downfeed Stop

Quill Lock Lever

Dial Indicator

 

 

 

Quill

Rod

 

Spindle

 

Figure 2. SB1027 drive system and headstock identification.

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.

Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.

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Contents 48 EVS Milling Machine Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Parts Capabilities FeaturesAbout This Machine ForewordSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsAxis Crank AssemblyTo install the ball handles Ball HandlesSplash Pan & Coolant Return Hoses Way CoversTo connect the mill to power Power ConnectionInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Locks Table MovementGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Moving Ram Back and Forth Ram MovementRotating Ram To set the spindle speed range Setting Spindle SpeedSetting Spindle Speed Range Determining Spindle SpeedUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading Tooling Loading/Unloading ToolingUnloading Tooling Daily, After Operations Maintenance Schedule Machine StorageBefore Beginning Operations OngoingSB1027 Month/YearLubrication CleaningUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com
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