Southbend SB1027 owner manual Using the Auto-Downfeed System, To use the auto-downfeed system

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Model SB1027

O P E R A T I O N

For Machines Mfg. Since 8/09

Using the Auto-Downfeed System

When using the auto-downfeed system, the spindle will move in the direction you choose with the auto-downfeed direction pin. When the quill dog reaches the top or meets the downfeed stop, the downfeed clutch lever releases. Then, if the spindle was traveling upward, the movement simply stops. If the spindle was traveling downward, then the spindle moves back to the top at a rate controlled by the return spring on the left side of the head.

To use the auto-downfeed system:

1.Make sure that the spindle rotation is turned OFF and the spindle is at a complete stop.

2.To set the mill for auto-downfeed, pull the downfeed selector knob out, then rotate the selector clockwise and seat the pin in the rear auto-downfeed (engaged) position, as illustrated in Figure 40.

Auto-Downfeed (Engaged) Position

Figure 40. Downfeed selector in the auto-downfeed

(engaged) position.

3.Position the downfeed stop for the spindle depth that is correct for your operation, then secure it in place with the locking wheel.

4.Position the auto-downfeed direction pin for the spindle travel that is correct for your operation. It may be necessary to rock the fine downfeed handwheel back-and-forth to move the pin all the way in or out.

Note: The direction pin has three positions: 1) In for one downfeed direction, 2) middle for neutral or no movement, and 3) out for the reverse direction. The direction of spindle travel for the in and out positions is relative to the direction of spindle rotation. Keep in mind that spindle rotation and downfeed direction will reverse when the spindle speed range is changed.

5.Make sure the clutch lever is all the way to the right in the disengaged position so that the spindle will not travel when rotation is started.

Note: We recommend that you complete the remaining steps without a cutting tool installed, without a workpiece in place, and the table lower than the maximum spindle downfeed travel. This will enable you to test and confirm the settings before beginning the actual cutting operation.

To avoid damage to the system gearing, never use the auto-downfeed system with spindle speeds over 3000 RPM.

6.Set the mill for the correct spindle speed, then begin spindle rotation.

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Contents 48 EVS Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About This MachineForeword CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingAssembly To install the ball handlesBall Handles Axis CrankWay Covers Splash Pan & Coolant Return HosesTo connect the mill to power Power ConnectionInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Locks Table MovementGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Moving Ram Back and Forth Ram MovementRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed To set the spindle speed rangeUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading Tooling Loading/Unloading ToolingUnloading Tooling Maintenance Schedule Machine Storage Before Beginning OperationsOngoing Daily, After OperationsMonth/Year SB1027Lubrication CleaningUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com