Southbend SB1027 owner manual Machine Specifications

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Model SB1027

I N T R O D U C T I O N

For Machines Mfg. Since 8/09

Machine Specifications

Machine SpecificationsP.O. Box 2027, Bellingham, WA 98227 U.S.A.

PHONE: (360) 647-0801 Ext. 223 • FAX: (360) 676-1075

www.southbendlathe.com

Model SB1027

9" x 48" EVS Milling Machine

w/Coolant System & Power Feed

Product Dimensions:
Weight	2156 lbs.
Length/Width/Height	57" x 71" x 871⁄2"
Foot Print (Length/Width)	36" x 24"
Shipping Dimensions:
Type	Wood Crate
Content	Machine
Weight	2420 lbs.
Length/Width/Height	58" x 54" x 73"
Electrical:
Required Power Source	220V, Single-Phase, 60 Hz
Phase Inverter	Yaskawa V1000
Switch	Magnetic Switch w/Thermal Overload Protection
Switch Voltage	220V
Minimum Circuit Size	15 Amp
Recommended Power Cord	14 Gauge, 3 Wire, 300 VAC
Plug Included	No
Recommended Plug	NEMA 6-15
Motors:
Spindle
Type	AEVF Induction
Horsepower	3 HP
Voltage	220V
Phase	3-Phase
Amps	8.5 Amps
Number Of Speeds	1
Speeds	1725 RPM
Cycle	60 Hz
Power Transfer	Belt Drive
Bearings	Lubricated and Permanently Sealed

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Contents 48 EVS Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About This MachineForeword CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingAssembly To install the ball handlesBall Handles Axis CrankWay Covers Splash Pan & Coolant Return HosesInitial Lubrication Power ConnectionTo connect the mill to power Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Graduated Index Rings Table MovementTable Locks Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Rotating Ram Ram MovementMoving Ram Back and Forth Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed To set the spindle speed rangeDownfeed Controls Setting Spindle SpeedUsing the Coarse Downfeed Handle Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorUnloading Tooling Loading/Unloading ToolingLoading Tooling Maintenance Schedule Machine Storage Before Beginning OperationsOngoing Daily, After OperationsMonth/Year SB1027Unpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerHead & Ram Rack & Pinion Gear Speed Range Bearing Sleeve Ram WaysHeadstock Gearing Table Elevation Leadscrew Power Feed GearsTo lubricate the power feed gears Power feed brass gear and leadscrew Alignment key To check the coolant level Coolant ReservoirChecking Coolant Level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com