Southbend SB1027 owner manual Lower Electrical Panel, Electrical panel wiring

Page 60

Model SB1027

E L E C T R I C A L

For Machines Mfg. Since 8/09

Lower Electrical Panel

electrical panel wiring

Lower Electrical Panel See Figure 67

 

T

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Upper Electrical

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

Panel (Page 57)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OV

220V

230V

380V

415V

460V

 

 

 

 

 

 

R2

 

 

T2

 

 

 

 

 

To Spindle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

Yung-Jeng

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Page 59)

 

 

 

Transformer

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

 

 

 

 

 

 

500VA A009-0392

 

 

 

 

 

 

 

 

Fuse

 

 

 

 

 

 

To

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110V

24V

12V

0V

E

 

 

 

 

 

 

 

20A

 

 

20A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Page 57)

 

 

 

2R

 

 

 

 

 

 

 

R

R

T

T

 

 

 

 

 

 

 

 

 

1R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

Fuse

Fuse

Fuse

Fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

R1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

5A

2A

5A

1A

 

 

 

 

T

 

0

0

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 34

 

 

 

 

 

R

 

 

 

 

 

 

 

T

 

 

 

13

 

 

 

 

20

 

 

 

 

 

 

 

 

5

R

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

A1

 

 

 

 

A2

 

 

 

A1

 

 

A2

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1L1

4T2

6T3

5L3

8T4

Contactor24V

Bradley-AllenC09-400

2T1 1L1

 

4T2 3L2

6T3 5L3

8T4 NO13

Contactor24V

T

 

 

 

 

 

 

 

 

 

 

2T1

 

Bradley-AllenC09-400

 

 

 

 

 

 

 

 

 

 

 

3L2

20

NO13

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

53NO

 

63NO

 

 

 

 

 

 

 

 

 

24V Relay

9

 

 

 

 

 

 

 

 

 

Aux Contactor

 

 

 

 

 

 

 

 

 

Omron MY4I

8

 

 

 

 

 

 

 

 

 

AB 100F A20

 

 

 

 

 

 

 

 

 

35

34

 

 

 

 

 

 

 

 

 

54NO

 

64NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

21

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W2

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

4

 

 

 

R2

T2

 

 

 

 

R1 T1

 

 

 

 

 

 

 

 

U2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

7

 

 

 

 

 

 

 

 

 

 

 

 

21

22

Main Power Switch

 

 

 

 

 

 

 

 

 

 

 

 

2

4

0 1 2 3 4 5 9 21 22 30 34 35 U2 W2

L1 L3

 

 

 

 

 

 

 

 

 

 

 

 

21

22

9

8

 

 

 

 

 

 

 

 

 

 

L1

L3

0 1 2 3 4 5 9 21 22 30 34 35 U2 W2

L1 L3

 

 

 

 

 

 

 

0

1

2

3

4

5

9

21 22

 

 

21

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3435 3435

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

110V 5-15

 

 

 

 

 

 

 

 

 

 

 

 

Outlets

 

 

 

 

 

 

 

 

 

 

 

L3

 

 

 

Ground

 

 

 

 

 

 

34

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot

G

 

 

 

 

To Pump (Page 59)

220V

To Control Panel

 

Hot

6-15 Plug

(Page 59)

To Cabinet Fan

 

(As Recommended)

 

 

-58-

Image 60
Contents 48 EVS Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About This MachineForeword CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingAssembly To install the ball handlesBall Handles Axis CrankWay Covers Splash Pan & Coolant Return HosesPower Connection To connect the mill to powerInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Movement Table LocksGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading/Unloading Tooling Loading ToolingUnloading Tooling Maintenance Schedule Machine Storage Before Beginning OperationsOngoing Daily, After OperationsMonth/Year SB1027Cleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com