Southbend SB1027 owner manual Symptom Possible Cause Possible Solution

Page 56

Model SB1027TROU B LESHOOTI NG For Machines Mfg. Since 8/09

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free

to call us at (360) 734-1540.

!

 

Symptom

Possible Cause

Possible Solution

Machine does not

1.

Emergency stop button is pushed in

1.

Rotate the button clockwise until it pops out;

start or a breaker

 

or is at fault.

 

replace if necessary.

trips.

2.

Main power switch not turned ON.

2.

Make sure the electrical box door is closed and

 

 

 

 

 

securely latched, then turn the main power switch

 

 

 

 

ON.

3.Plug/receptacle is at fault or wired 3. Test for good contacts; correct the wiring. incorrectly.

4.Power supply is switched OFF or is 4. Ensure hot lines have correct voltage on all legs and

 

at fault.

 

main power supply is switched ON.

5.

Main power switch is at fault.

5.

Replace the main power switch.

6.

Motor connection wired incorrectly.

6.

Correct motor wiring connections (Page 59).

7.

ON button or spindle direction

7.

Replace faulty ON button or spindle direction

 

switch at fault.

 

switch.

8.

Motor windings or motor is at fault.

8.

Replace motor.

 

 

 

 

 

 

 

 

Machine stalls or is 1.

Machine is undersized for the task.

1.

Use smaller sharp tooling; reduce the feed rate;

overloaded.

 

 

reduce the spindle speed; use coolant.

2.Workpiece alignment is poor. 2. Eliminate workpiece binding; use vise or clamps as required for proper workpiece alignment control.

3.Dull or incorrect cutting tool. 3. Use sharp and correct cutting tool for the operation.

4.Spindle speed is incorrect for the 4. Select appropriate spindle speed (Page 34). operation.

5.Motor connection wired incorrectly. 5. Correct motor wiring connections (Page 59).

6.Plug/receptacle is at fault or wired 6. Test for good contact; correct wiring problems;

incorrectly; incorrect voltage

ensure hot lines have correct voltage on all legs.

coming from power source.

 

7. Pulley(s) slipping on shaft.

7. Replace loose pulley/shaft.

8.Motor bearings at fault.8. Test by rotating shaft; rotation grinding/loose shaft requires bearing replacement.

 

9.

Motor has overheated.

9.

Clean off motor, let cool, and reduce workload.

 

10.

Motor is at fault.

10.

Replace motor.

 

 

 

 

 

 

 

 

 

 

Machine has

1.

Tool holder or cutter is at fault.

1.

Replace out-of-round tool holder; replace/re-sharpen

vibration or noisy

 

 

 

cutter; use appropriate feed rate spindle speed.

operation.

2.

Workpiece alignment is poor.

2.

Eliminate workpiece binding; use vise or clamps as

 

 

 

 

 

required for proper workpiece alignment control.

3.Motor or component is loose. 3. Inspect replace stripped or damaged bolts/nuts and re-tighten with thread locking fluid.

4. Pulley is loose.

4. Re-align/replace shaft, pulley, set screw, and key as

 

required.

5.Machine is incorrectly mounted to 5. Re-tighten/replace mounting bolts in floor; relocate/

 

floor or sits uneven.

 

shim machine.

6.

Motor fan is rubbing on fan cover.

6.

Replace dented fan cover or fan.

7.

Pulley(s) slipping on shaft.

7.

Replace loose pulley/shaft.

8.Motor bearings at fault.8. Test by rotating shaft; rotation grinding/loose shaft requires bearing replacement.

9. Gearbox is at fault.

9. Rebuild gearbox for bad gear(s)/bearing(s).

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Contents 48 EVS Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About This MachineForeword CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingAssembly To install the ball handlesBall Handles Axis CrankWay Covers Splash Pan & Coolant Return HosesInitial Lubrication Power ConnectionTo connect the mill to power Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the followingControl Panel Graduated Index Rings Table MovementTable Locks Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Rotating Ram Ram MovementMoving Ram Back and Forth Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed To set the spindle speed rangeDownfeed Controls Setting Spindle SpeedUsing the Coarse Downfeed Handle Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorUnloading Tooling Loading/Unloading ToolingLoading Tooling Maintenance Schedule Machine Storage Before Beginning OperationsOngoing Daily, After OperationsMonth/Year SB1027Unpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot OilerHead & Ram Rack & Pinion Gear Speed Range Bearing Sleeve Ram WaysHeadstock Gearing Table Elevation Leadscrew Power Feed GearsTo lubricate the power feed gears Power feed brass gear and leadscrew Alignment key To check the coolant level Coolant ReservoirChecking Coolant Level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from Power Adjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com