Southbend SB1027 owner manual Ram

Page 71

For Machines Mfg. Since 8/09

P A R T S

Model SB1027

Ram

					521		522
				520
			517
			515
		516
	506	508					519
	506		510				519	526
	504		510					526
	504			513
				513
503			509 504		515		518	517
502			511		515	514	518	517
			512	510		514
		507	512	510
	505	507	504
501	505
501
								523

For Reference Only

524

525

527 528 531A

	531
529	532
529
	530
534	533
534

535

504

536

REF	PART #	DESCRIPTION
501	PCAP31M	CAP SCREW M8-1.25 X 25
502	PSB10240502	DOWEL PIN 8 X 30
503	PSB10240503	GEAR 33T
504	PRIV001M	STEEL FLUTED RIVET 2 X 5MM
505	PSB10240505	HEAD ROTATION SCALE
506	PSB10240506	RAM ADAPTER
507	PSB10240017	INDICATOR PLATE
508	PSB10240508	WORM THRUST WASHER
509	PSB10240509	LOCK COLLAR
510	PSS02M	SET SCREW M6-1 X 6
511	PK36M	KEY 5 X 5 X 50
512	PSB10240512	HEAD TILT WORM
513	PSB10240513	HEAD TILT SCALE
514	PSB10240514	TILT LOCK BOLT
515	PW10M	FLAT WASHER 14MM
516	PSB10240138	LONG HEX NUT M12-1.75
517	PR19M	EXT RETAINING RING 28MM
518	PSB10240517	TILT PIVOT STUD
519	PSB10240518	TILT LOCK BOLT BUSHING

REF	PART #	DESCRIPTION
520	PSB10240519 HEAD TILT WORM SHAFT
521	PSB10240520 LIFTING EYE BOLT 3/4-10
522	PSB10240521	RAM
523	PSB10240522	RAM GIB
524	PSB10240523	TURRET CLAMP BOLT
525	PSB10240524	RAM PINION SCREW
526	PSB10240525	TURRET
527	PSB10240526	RAM GIB ADJUSTMENT SCREW
528	PN08	HEX NUT 3/8-16
529	PSB10240528	RAM LOCK PLUNGER
530	PSB10240530A	LOCK LEVER STUD
531A	PSB10240530A	LOCK LEVER ASSEMBLY
531	PSB10240530A	LOCK LEVER
532	PSB10240530A	COMPRESSION SPRING
533	PSB10240530A	STEP SCREW
534	PSB10240533	RAM PINION
535	PSB10240534	RAM ROTATION SCALE
536	PSB10240535	TURRET BRACKET

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Contents 48 EVS Milling Machine Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Parts Capabilities FeaturesAbout This Machine ForewordSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsAxis Crank AssemblyTo install the ball handles Ball HandlesSplash Pan & Coolant Return Hoses Way CoversInitial Lubrication Power ConnectionTo connect the mill to power To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure A typical milling operation, the operator does the following Operation OverviewControl Panel Graduated Index Rings Table MovementTable Locks To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Rotating Ram Ram MovementMoving Ram Back and Forth To set the spindle speed range Setting Spindle SpeedSetting Spindle Speed Range Determining Spindle SpeedDownfeed Controls Setting Spindle SpeedUsing the Coarse Downfeed Handle Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeUnloading Tooling Loading/Unloading ToolingLoading Tooling Daily, After Operations Maintenance Schedule Machine StorageBefore Beginning Operations OngoingSB1027 Month/YearUnpainted & Machined Surfaces CleaningLubrication Table Ways One-Shot Oiler QuillHead & Ram Rack & Pinion Gear Speed Range Bearing Sleeve Ram WaysHeadstock Gearing Table Elevation Leadscrew Power Feed GearsTo lubricate the power feed gears Power feed brass gear and leadscrew Alignment key To check the coolant level Coolant ReservoirChecking Coolant Level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com