Southbend SB1027 owner manual To test the X-axis power feed unit and table limit switch

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For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1027

14.Turn the spindle direction switch to the stop (middle) position to prevent the spindle from starting when you next use the ON button.

15.Make sure the emergency STOP button has been reset, press the ON button, then start spindle rotation.

16.Push the spindle brake lever—the spindle motor should turn OFF and the spindle should come to a stop from the pressure of the brake.

17.Position the coolant nozzle over the table, turn the coolant switch on the control panel to the on (right) position to start the coolant pump, then open the valve at the base of the nozzle to begin the flow of coolant.

18.Check for leaks from the hose fittings and that the coolant is properly draining back into the reservoir through the screen on the base.

The mill comes with a power feed unit for X-axis table travel. Proper operation of the limit switch attached to the front middle of the table is critical for the safe use of this power feed unit.

If the power feed does not operate as expected during the following steps, disconnect it from power and contact our Tech Support at (360) 734-1540 for assistance.

To test the X-axis power feed unit and table limit switch:

1.Make sure all tools, cables, and other items are well clear of table movement as you follow these steps.

2.Refer to the Table Movement section, beginning on Page 27, to understand how the power feed, table locks, and limit switch function.

3.Loosen the table locks on the front of the table.

4.Plug the power feed power cord into a 110V power outlet.

Note: There are available 110V outlets on the right side of the electrical cabinet that can be used for the power feed or other 110V devices.

5.Make sure the power feed directional lever is in the neutral (middle) position, turn the speed dial counterclockwise to the lowest setting, then flip the power switch to the on (up) position.

6.Turn the directional lever to the left, slowly turn the speed dial clockwise to increase the speed, then confirm that the table is moving to the left.

7.Watch for the table limit stop to hit the limit switch and turn the power feed OFF, stopping the table movement.

8.Turn the directional lever through the neutral (middle) position and all the way to the right. The table should begin moving to the right.

9.Confirm that the table stops moving when the limit stop presses against the limit switch plunger.

10.Move the directional lever to the neutral (middle) position and flip the power switch to the off (down) position.

Congratulations! The Test Run of the mill is complete. Continue onto the next page to perform the Spindle Break-Inand Inspections & Adjustments procedures.

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Contents 48 EVS Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About This Machine FeaturesForeword CapabilitiesSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsTo install the ball handles AssemblyBall Handles Axis CrankSplash Pan & Coolant Return Hoses Way CoversTo connect the mill to power Power ConnectionInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Locks Table MovementGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Moving Ram Back and Forth Ram MovementRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed To set the spindle speed rangeUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading Tooling Loading/Unloading ToolingUnloading Tooling Before Beginning Operations Maintenance Schedule Machine StorageOngoing Daily, After OperationsSB1027 Month/YearLubrication CleaningUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com