Southbend SB1027 owner manual Motors Coolant Pump

Page 9

For Machines Mfg. Since 8/09

 

I N T R O D U C T I O N

Model SB1027

Motors (continued):

 

 

 

Coolant Pump

 

 

 

Type

 

TE Induction Class F

Horsepower

 

18 HP

Voltage

 

220V

Phase

 

Single-Phase

Amps

 

0.45 Amps

Number Of Speeds

 

1

Speeds

 

3450 RPM

Cycle

 

60 Hz

Power Transfer

 

Direct Drive

Bearings

 

Lubricated and Permanently Sealed

Main Specifications:

 

 

 

Operation Information

 

 

 

Spindle Travel

 

5"

Longitudinal Table Travel

 

30"

Cross Table Travel

 

12"

Vertical Table Travel

 

16"

Ram Travel

 

13"

Ram Swivel

 

180°

Head Tilt

 

45° Forward, 45° Back

Head Swivel

 

90° Right, 90° Left

Distance Range Spindle to Column

6"–19"

Distance Range Spindle to Table

.........................................................................................................................

0"–18"

Drilling Capacity for Cast Iron

 

1"

Drilling Capacity for Steel

 

3⁄4"

Number of Spindle Speeds

 

Variable

Range of Spindle Speeds

 

60–5000 RPM

Number of Longitudinal Feed Rates

Variable

Longitudinal Feed Rate Range

 

0–313FPM

Quill Diameter

 

3.375"

Number of Quill Auto-Feed Rates

3

Quill Auto-Feed Rates

 

0.0015, 0.003, 0.006 in./rev.

Table Information

 

 

 

Length/Width/Thickness

 

48" x 9" x 3"

Number of T-Slots

 

3

T-Slot Width/Height

 

58" x 1"

T-Slot Distance Center-to-Center

212"

Stud Size

 

12"

Spindle Information

 

 

 

Spindle Taper

 

R8

End Milling Capacity

 

1"

Face Milling Capacity

 

4"

Draw Bar Diameter/TPI

 

12"-20

Draw Bar Length

 

1812"

Spindle Bearing Type

Angular Contact P4 (ABEC-7) & Double-Shielded Ball Bearing

Spindle Diameter

 

11316"

Construction

 

 

 

Quill

 

Chromed Steel

Table

 

Hardened & Precision-Ground Cast Iron

Headstock

 

Meehanite Cast Iron

Column & Base

 

Meehanite Cast Iron

Knee & Saddle

 

Meehanite Cast Iron

Paint

 

Urethane

 

 

 

 

 

 

 

 

 

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Contents 48 EVS Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About This Machine FeaturesForeword CapabilitiesSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsTo install the ball handles AssemblyBall Handles Axis CrankSplash Pan & Coolant Return Hoses Way CoversPower Connection To connect the mill to powerInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Movement Table LocksGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Before Beginning Operations Maintenance Schedule Machine StorageOngoing Daily, After OperationsSB1027 Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com