Southbend SB1027 owner manual Changing Coolant, To change the coolant

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For Machines Mfg. Since 8/09

M A I N T E N A N C E

Model SB1027

The coolant reservoir on this mill is only designed to store coolant. During storage some fluids grow dangerous microbes, which will produce an unpleasant odor. As well, due to the collection of toxic metal chips in the fluid, the fluid can become a potent and extremely poisonous solution to humans and animals. Use the correct personal protection equipment and immediately change the coolant if either of these conditions occur.

Follow Federal, State, and the coolant manufacturer's requirement to safely dispose of the used coolant.

Changing Coolant

 

Tools Needed

Qty

Hex Wrench 3mm

1

Hex Wrench 5mm

1

Catch Pan

1

Bucket 5 Gal

1

To change the coolant:

1.Put on personal protective equipment.

2.Place a the catch pan on the table, position the coolant nozzle over the pan, then use the coolant pump to drain the reservoir.

Note: When the catch pan is full, empty it into the 5 gallon bucket, then repeat the process.

3.DISCONNECT MILL FROM POWER!

4.Remove the coolant reservoir access panel from the rear of the column.

5.Remove the two pump mounting cap screws and move the pump out of the way (see Figure 57).

Figure 57. Location of coolant pump.

6.Use rags, scrapers, and cleaning solvent to thoroughly clean out the bottom of the reservoir and the base of the pump. Make sure that the interior is completely dry before adding new coolant.

Note: Use a cleaning solvent that is compatible with the type of coolant. For instance, if you are using a water-base coolant, then use a water-base cleaning solvent.

7.When the reservoir and pump are clean and dry, replace the pump, access panel, and the drain plug.

8.Clean away debris and grime from the coolant drain screens on the base of the mill (see Figure 56 on the previous page), then pour the coolant through one of the screens to fill the reservoir.

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Contents 48 EVS Milling Machine Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Parts Capabilities FeaturesAbout This Machine ForewordSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsAxis Crank AssemblyTo install the ball handles Ball HandlesSplash Pan & Coolant Return Hoses Way CoversPower Connection To connect the mill to powerInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Movement Table LocksGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Ram Movement Moving Ram Back and ForthRotating Ram To set the spindle speed range Setting Spindle SpeedSetting Spindle Speed Range Determining Spindle SpeedSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Daily, After Operations Maintenance Schedule Machine StorageBefore Beginning Operations OngoingSB1027 Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com