Southbend SB1027 owner manual Location of the main power switch on Electrical box door

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Model SB1027

P R E P A R A T I O N

For Machines Mfg. Since 8/09

5.Set the spindle speed to the low range (refer to the Setting Spindle Speed Range section beginning on Page 34 for detailed instructions).

6.Move the downfeed selector to the manual (forward) position so that the spindle does not feed into the table during this test (refer to the Downfeed Operations section on Page 35 for detailed instructions).

7.Make sure the electrical cabinet door is latched shut, then rotate the main power switch to the ON position so that power flows to the control panel (see Figure 16).

Main Power Switch

Figure 16. Location of the main power switch on the

electrical box door.

8.Push the emergency STOP button in, then twist it clockwise until it pops out. When the switch pops out, the mill is ready for operation.

9.Press the ON button to enable power to flow through the control panel to the spindle motor, then turn the spindle direction switch to the forward (right) position to start spindle motor.

10.Listen for abnormal noises and watch for unexpected actions from the mill. The machine should run smoothly and without excessive vibration or rubbing noises.

Strange or unusual noises or actions must be investigated immediately. Press the emergency STOP button to turn the machine OFF and disconnect it from the power source before investigating or correcting potential problems.

11.Press the emergency STOP button to turn the machine OFF, then wait for the spindle to stop on its own.

12.WITHOUT resetting the emergency STOP button, press the ON button. The machine should not start.

If the machine does not start, the emergency STOP button safety feature is working correctly.

If the machine does start (with the emergency STOP button pushed in), immediately disconnect power to the machine. The emergency STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

13.Reset the emergency STOP button, turn the main power switch on the electrical cabinet door to the OFF position, then press the ON button. Again, the machine should not start.

If the machine does not start, the main power switch safety feature is working correctly.

If the machine does start (with the main power switch turned to the OFF position), immediately disconnect power to the machine. The main power switch safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

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Contents 48 EVS Milling Machine Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Parts Features About This MachineForeword CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingAssembly To install the ball handlesBall Handles Axis CrankWay Covers Splash Pan & Coolant Return HosesPower Connection To connect the mill to powerInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Movement Table LocksGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading/Unloading Tooling Loading ToolingUnloading Tooling Maintenance Schedule Machine Storage Before Beginning OperationsOngoing Daily, After OperationsMonth/Year SB1027Cleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com