Southbend SB1027 owner manual Electrical Safety Instructions, Wiring Diagram Color KEY

Page 58

Model SB1027

E L E C T R I C A L

For Machines Mfg. Since 8/09

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on the machine.

1.Shock Hazard: Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from

the machine before servicing electrical components!

2.Wire Connections: All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

3.Modifications: Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

4.Motor Wiring: The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

5.Circuit Requirements: You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

6.Capacitors/Inverters: Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

7.Wire/Component Damage: Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

8.Experiencing Difficulties: If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-1540.

WIRING DIAGRAM COLOR KEY

BLACK

BLUE

BROWN

NOTICE:

BLUE

RED

PINK

WHITE

WHITE

LIGHT

 

YELLOW

GREEN

PURPLE

BLUE

GREEN

 

TUR-

GRAY

ORANGE

YELLOW

QUIOSE

 

 

 

The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendlathe.com.

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Contents 48 EVS Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout This Machine CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingBall Handles AssemblyTo install the ball handles Axis CrankWay Covers Splash Pan & Coolant Return HosesTo connect the mill to power Power ConnectionInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Locks Table MovementGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Moving Ram Back and Forth Ram MovementRotating Ram Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range To set the spindle speed rangeUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading Tooling Loading/Unloading ToolingUnloading Tooling Ongoing Maintenance Schedule Machine StorageBefore Beginning Operations Daily, After OperationsMonth/Year SB1027Lubrication CleaningUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com