Southbend SB1027 Downfeed Controls, Setting Spindle Speed, Using the Coarse Downfeed Handle

Page 37

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1027

3.Press the spindle speed range lever shown in Figure 34 toward the head to release the detent pin from the detent plate, move selector so that the pin is over the other detent, then release the selector.

When the lever is pointing to the rear and the front detent is engaged, the low speed range is selected. Conversely, when the lever is pointing toward the front and the rear detent is engaged, the high speed range is selected.

Note: It may be necessary to turn the spindle by hand as you move the range lever to enable the gears to mesh.

High Low

Detent

Spindle Plate

Speed

Range

Lever

Figure 34. Spindle speed range selector.

Setting Spindle Speed

Use the spindle speed dial and display (see Figure 35) to set the required spindle speed within the speed range selected.

The top values of the spindle speed display are for the high spindle speed range, and the bottom values are for the low range.

Speed

Display

Spindle

Speed

Dial

Figure 35. Spindle speed dial and display.

Downfeed Controls

Spindle downfeed movement on the mill is controlled by three mechanisms: 1) The coarse downfeed handle, 2) the fine downfeed handwheel, and 3) the auto-downfeed system.

Using the Coarse Downfeed Handle

1.DISCONNECT MILL FROM POWER!

2.To set the downfeed for manual control, pull the downfeed selector knob out, then rotate it clockwise until the selector pin under the knob seats in the forward manual (disengaged) position, as shown in Figure 36 and illustrated in Figure 37 on the next page.

Note: It may be necessary to turn the spindle by hand as you move the selector to enable the gears to mesh.

Downfeed

Selector

Figure 36. Downfeed selector in the manual

(disengaged) position.

3.Make sure the selector pin is firmly seated in the detent by attempting to move the selector without pulling the knob out.

-35-

Image 37
Contents 48 EVS Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About This Machine FeaturesForeword CapabilitiesSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsTo install the ball handles AssemblyBall Handles Axis CrankSplash Pan & Coolant Return Hoses Way CoversTo connect the mill to power Power ConnectionInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Locks Table MovementGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Moving Ram Back and Forth Ram MovementRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed To set the spindle speed rangeUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading Tooling Loading/Unloading ToolingUnloading Tooling Before Beginning Operations Maintenance Schedule Machine StorageOngoing Daily, After OperationsSB1027 Month/YearLubrication CleaningUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com