Southbend SB1027 owner manual Table Top View

Page 34

Model SB1027

O P E R A T I O N

For Machines Mfg. Since 8/09

Note: Generally, the goal in the next steps is to get the difference of the indicator readings between the end of the parallel bar down to 0.0005". However, the acceptable variance will depend on the requirements for your operation.

6.Rotate the spindle by hand so that the indicator point rests on one end of the parallel block, as illustrated in Figure 29, then zero the dial.

7.Rotate the spindle so that the indicator point rests in the same manner on the other end of the block, then read the dial.

If the indicator dial still reads zero or is within the acceptable variance, continue on with Step 8.

If the indicator dial has moved from zero beyond the acceptable variance, you will need to compensate for that amount by rotating the head left or right. Repeat Steps 5–6until you are satisfied with the spindle axis alignment along the table X-axis.

Note: Keep one of the rotation lock bolts snug so that the head does not move loosely while you adjust it small amounts.

8.Re-tighten the rotation lock bolts.

Note: It is a good idea to repeat Steps 5-6again in case the head moved slightly during the process of re-tightening the lock bolts.

9.Place the parallel block directly under the spindle and across the width of the table, as illustrated in Figure 30.

Table (Top View)

Indicator

Spindle

Parallel Block

Figure 30. Parallel block positioned for the Y-axis

measurement (top view).

10.Rotate the spindle so that the indicator point rests on the parallel bar, as illustrated in Figure 30, then zero the dial.

11.Rotate the spindle so that the indicator point rests on the other end of the bar in the same manner, then read the dial.

If the indicator dial still reads zero or is within the acceptable variance, the spindle is precisely perpendicular to the table in both the X- and Y-axes and the tramming procedure is complete.

If the indicator dial has moved from zero beyond the acceptable variance, you will need to compensate for that amount by tilting the head forward or back. Repeat Steps 9–10until you are satisfied with the spindle axis alignment along the table Y-axis.

Note: Keep one of the tilt lock bolts snug so that the head does not move loosely while you adjust it small amounts.

12.Re-tighten the tilt lock bolts.

Note: It is a good idea to repeat Steps 9-10again in case the head moved slightly during the process of re-tightening the lock bolts.

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Contents 48 EVS Milling Machine Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Parts Foreword FeaturesAbout This Machine CapabilitiesFull View Identification SB1027 full view identificationDrive System, Headstock, & Control Panel Identification SB1027 drive system and headstock identificationMachine Specifications Motors Coolant Pump Other Specifications Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Milling Machine Safety Preparation Overview Things Youll NeedUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the millLeveling & Mounting Bolting to Concrete Floors LevelingBall Handles AssemblyTo install the ball handles Axis CrankWay Covers Splash Pan & Coolant Return HosesTo connect the mill to power Power ConnectionInitial Lubrication Test Run To test run the machineLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch To perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview A typical milling operation, the operator does the followingControl Panel Table Locks Table MovementGraduated Index Rings Axis Power Feed To operate the X-axis power feedHead Movement Tilting HeadRotating Head Tramming SpindleTo tram the spindle to the table Tools Needed QtyTable Top View Moving Ram Back and Forth Ram MovementRotating Ram Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range To set the spindle speed rangeUsing the Coarse Downfeed Handle Setting Spindle SpeedDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed ControlsUsing the Auto-Downfeed System To use the auto-downfeed systemSpindle Brake Positions of the auto-downfeed rate SelectorLoading Tooling Loading/Unloading ToolingUnloading Tooling Ongoing Maintenance Schedule Machine StorageBefore Beginning Operations Daily, After OperationsMonth/Year SB1027Lubrication CleaningUnpainted & Machined Surfaces Quill Table Ways One-Shot OilerHeadstock Gearing Speed Range Bearing Sleeve Ram WaysHead & Ram Rack & Pinion Gear To lubricate the power feed gears Power Feed GearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Checking Coolant Level Coolant ReservoirTo check the coolant level Changing Coolant To change the coolantAdjusting Gibs Disconnect Mill from PowerAdjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew BacklashBelt Tensioning To re-tension the beltsSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Electrical Safety Instructions Wiring Diagram Color KEYFreq drive wiring Upper Electrical PanelElectrical panel wiring Lower Electrical PanelControl Panel Wiring Control panel wiringControl panel wiring Electrical Component PicturesHeadstock Headstock Parts List DescriptionIndicator ROD Lock Knob Quill Gearbox Gearbox Parts List DescriptionBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Column, Knee & Saddle Parts List Saddle GIB736A Available only as a set 713 711 744 737 710 Table Parts List One-Shot Oiler C D E F G HCoolant System Threaded Hose Clamp 3/4Electric Box & Control Panel Electric Box & Control Panel Parts List Fuse 20ATools Machine Labels a Machine Labels B 220V 1PH LabelR R a N T Y Southbendlathe.com