Southbend SB1027 owner manual Way Covers, Splash Pan & Coolant Return Hoses

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For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1027

Way Covers

1.Remove the five button-head cap screws shown in Figure 10 from the front of the saddle and knee, position the pleated way cover in place, then secure it with the removed cap screws.

Cap Screws

Figure 10. Front way cover installed.

2.Remove the four button-head cap screws shown in Figure 11 from the column and the rear of the table, position the rear way cover in place, then secure it with the removed cap screws.

Splash Pan & Coolant Return Hoses

1.Remove the three cap screws shown in Figure 12 from the base rim, slide the splash pan into position, then secure it with the removed cap screws.

 

Coolant

 

Return Hoses

Cap

 

Screw

 

 

Cap

 

Screw

Cap

Splash Pan

Screw

Figure 12. Splash pan and coolant return hoses

installed.

2.Use Teflon tape or pipe sealant on the threads of the pipe elbows, then install them into the coolant drain holes located on both ends of the table, as shown in Figure 13.

Cap

Screws

Figure 11. Rear way cover installed.

Pipe

Elbows

Coolant

Return Screen

Figure 13. Coolant return hose connections.

3.Loosen the hose clamps on the end of the coolant return hoses, push the hoses onto the pipe elbows, then re-tighten the clamps.

4.Tug the hoses to make sure they are firmly attached to the pipe elbow. If they are loose, repeat Step 3.

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Contents 48 EVS Milling Machine Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Parts About This Machine FeaturesForeword CapabilitiesSB1027 full view identification Full View IdentificationSB1027 drive system and headstock identification Drive System, Headstock, & Control Panel IdentificationMachine Specifications Motors Coolant Pump Other Specifications Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Milling Machine Safety Things Youll Need Preparation OverviewInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location To lift and move the mill Lifting & MovingLeveling Leveling & Mounting Bolting to Concrete FloorsTo install the ball handles AssemblyBall Handles Axis CrankSplash Pan & Coolant Return Hoses Way CoversPower Connection To connect the mill to powerInitial Lubrication To test run the machine Test RunLocation of the main power switch on Electrical box door To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In A typical milling operation, the operator does the following Operation OverviewControl Panel Table Movement Table LocksGraduated Index Rings To operate the X-axis power feed Axis Power FeedTilting Head Head MovementTramming Spindle Rotating HeadTools Needed Qty To tram the spindle to the tableTable Top View Ram Movement Moving Ram Back and ForthRotating Ram Setting Spindle Speed Range Setting Spindle SpeedDetermining Spindle Speed To set the spindle speed rangeSetting Spindle Speed Using the Coarse Downfeed HandleDownfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed HandwheelTo use the auto-downfeed system Using the Auto-Downfeed SystemPositions of the auto-downfeed rate Selector Spindle BrakeLoading/Unloading Tooling Loading ToolingUnloading Tooling Before Beginning Operations Maintenance Schedule Machine StorageOngoing Daily, After OperationsSB1027 Month/YearCleaning LubricationUnpainted & Machined Surfaces Table Ways One-Shot Oiler QuillSpeed Range Bearing Sleeve Ram Ways Headstock GearingHead & Ram Rack & Pinion Gear Power Feed Gears To lubricate the power feed gearsTable Elevation Leadscrew Power feed brass gear and leadscrew Alignment key Coolant Reservoir Checking Coolant LevelTo check the coolant level To change the coolant Changing CoolantDisconnect Mill from Power Adjusting GibsAdjusting Leadscrew Backlash Cross Leadscrew Backlash Longitudinal Leadscrew BacklashTo re-tension the belts Belt TensioningSymptom Possible Cause Possible Solution For Machines Mfg. Since 8/09 Trou B Leshooti NG Model SB1027 Wiring Diagram Color KEY Electrical Safety InstructionsUpper Electrical Panel Freq drive wiringLower Electrical Panel Electrical panel wiringControl panel wiring Control Panel WiringElectrical Component Pictures Control panel wiringHeadstock Description Headstock Parts ListIndicator ROD Lock Knob Quill Gearbox Description Gearbox Parts ListBelt Housing Belt Housing Parts List Ram Column, Knee & Saddle Saddle GIB Column, Knee & Saddle Parts List736A Available only as a set 713 711 744 737 710 Table Parts List C D E F G H One-Shot OilerThreaded Hose Clamp 3/4 Coolant SystemElectric Box & Control Panel Fuse 20A Electric Box & Control Panel Parts ListTools Machine Labels a 220V 1PH Label Machine Labels BR R a N T Y Southbendlathe.com