Grizzly MODEL G0765 owner manual Maintenance, Schedule, Cleaning/Protecting

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SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury.

Schedule

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

Loose mounting bolts or fasteners.

Worn, frayed, cracked, or damaged wires.

Guards or covers removed.

Emergency Stop button not working cor- rectly.

Damaged or malfunctioning components.

Daily, Before Operations

Add oil to the ball oilers (Page 51).

Lubricate the leadscrew and carriage rack (Page 52).

Lubricate the bedways (Page 52).

Clean/lubricate the cross slide and com- pound slide (Page 52).

Disengage the half nut on the carriage (to prevent crashes upon startup).

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Daily, After Operations

Press the Emergency Stop button (to prevent accidental startup).

Vacuum/clean all chips and swarf from bed, slides.

Wipe down all unpainted or machined sur- faces with an oiled rag.

Annually

Lubricate change gear bushing and tumbler gears (Page 53).

Cleaning/Protecting

Because of its importance, we recommend that the cleaning routine be planned into the workflow schedule.

Typically, the easiest way to clean swarf from the machine is to use a wet/dry shop vacuum that is dedicated for this purpose. The small chips left over after vacuuming can be wiped up with a slightly oiled rag. Avoid using compressed air to blow off chips, as this may drive them deeper into the moving surfaces or cause sharp chips to fly into your face or hands.

All unpainted and machined surfaces should be wiped down daily to keep them rust free and in top condition. This includes any surface that is vulner- able to rust if left unprotected. Use a quality ISO 68 way oil (see Page 49 for offerings from Grizzly) to prevent corrosion.

Model G0765 (Mfd. Since 12/13)

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Contents Model G0765 14 Benchtop Lathe Page Table of Contents Service Control Panel WiringMachine Description Manual Accuracy IntroductionContact Info Identification Control Panel Controls ComponentsCarriage Tailstock Rear Controls End GearsMachine Data Sheet Tailstock Info Features Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Power Supply AvailabilityFull-Load Current Rating 110V Circuit RequirementsGrounding & Plug Requirements Extension CordsMinimum Gauge Size 14 AWG 50 ftSetup Needed for SetupPreparation UnpackingInventory Installed Components Figure QtyPackaged Components Figures Qty Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations Assembly Power ConnectionConnecting Power Disconnecting PowerTest Run Disengaged Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewInstallation Removal Device Chuck & Faceplate MountingTo install the chuck Chuck InstallationTools Needed Qty Scroll Chuck Clamping Changing Jaw SetTo change the jaw set Faceplate To mount a non-concentric workpiece to the faceplateUsing Quill TailstockTailstock Quill Specs Positioning TailstockInstalling Tooling Offsetting TailstockTo install tooling in the tailstock Removing ToolingAligning Tailstock to Spindle Centerline To offset the tailstockItems Needed Qty To align the tailstock to the spindle centerlinePage Centers Dead CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Center in Tailstock Removing Center from TailstockMounting Workpiece Between Centers To mount a center in the tailstockTo install and use the steady rest Tools Needed for Installation/Removal QtySteady Rest Installing Tool Compound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline Below are two common methodsTo align cutting tool with tailstock center Top ViewManual Feed Spindle SpeedSetting Spindle Speed Range Setting Spindle Direction & SpeedConfiguration Example To set spindle speed to 100 RPMPower Feed Power Feed ControlsSetting Power Feed Rate To set power feed for 0.04 in./revPrimary Threading Configuration Power Feed ConfigurationSecondary Threading Configuration End GearsTo configure end gears for threading 20 TPI End Gear Configuration Example40T 65T Gear 50 T Ge ar 20 TPI Page Threading Headstock Threading ControlsTo set the lathe to thread 20 TPI Feed Direction LeverApron Threading Controls Thread Dial ChartThread Dial Dial Number Thread Dial Accessories D3640-Shop Fox Tool Table PlusCleaning/Protecting MaintenanceSchedule Lubrication Frequency LubricationBall Oilers Bedways Leadscrew & Carriage RackCross Slide & Compound Slide Machine Storage Change Gear BushingTumbler Gears Preparing Lathe for StorageTroubleshooting ServiceSymptom Possible Cause Possible Solution Lathe Operation Backlash Adjustment Leadscrew End-Play AdjustmentCross Slide To remove leadscrew end playGib Adjustment To adjust cross slide and compound slide gibsHalf Nut Adjustment Fuse ReplacementTo adjust half nut To replace fuseBrush Replacement To replace motor brushesTiming Belt Tension Replacement Tensioning Timing BeltReplacing Timing Belt Wiring Wiring Safety InstructionsControl Panel Wiring Machine FrameControl Panel Wiring Photos G0765 wiring overviewMotor/Speed Sensor/ Plug Wiring 110 VACMain Description Description Labels & Cosmetics Front 255 254 256 257 259 258 253 252 261 251 260Threading Charts AppendixWarranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns