Grizzly MODEL G0765 owner manual

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WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work- piece control.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hear- ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica- tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur- ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec- ommended accessories. Using improper acces- sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect- ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend- ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0765 (Mfd. Since 12/13)

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Contents Model G0765 14 Benchtop Lathe Page Table of Contents Control Panel Wiring ServiceMachine Description Manual Accuracy IntroductionContact Info Identification Control Panel Controls ComponentsCarriage End Gears Tailstock Rear ControlsMachine Data Sheet Tailstock Info Features Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Power SupplyFull-Load Current Rating 110V Circuit RequirementsExtension Cords Grounding & Plug RequirementsMinimum Gauge Size 14 AWG 50 ftNeeded for Setup SetupPreparation UnpackingInventory Installed Components Figure QtyPackaged Components Figures Qty Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations Power Connection AssemblyConnecting Power Disconnecting PowerTest Run Disengaged Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operation Overview OperationsChuck & Faceplate Mounting Installation Removal DeviceTo install the chuck Chuck InstallationTools Needed Qty Changing Jaw Set Scroll Chuck ClampingTo change the jaw set To mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillTailstock Quill Specs Positioning TailstockOffsetting Tailstock Installing ToolingTo install tooling in the tailstock Removing ToolingTo offset the tailstock Aligning Tailstock to Spindle CenterlineItems Needed Qty To align the tailstock to the spindle centerlinePage Dead Centers CentersMounting Dead Center in Spindle Removing Center from SpindleRemoving Center from Tailstock Mounting Center in TailstockMounting Workpiece Between Centers To mount a center in the tailstockTo install and use the steady rest Tools Needed for Installation/Removal QtySteady Rest Compound Rest Four-Way Tool Post Installing ToolBelow are two common methods Aligning Cutting Tool with Spindle CenterlineTo align cutting tool with tailstock center Top ViewSpindle Speed Manual FeedSetting Spindle Direction & Speed Setting Spindle Speed RangeConfiguration Example To set spindle speed to 100 RPMPower Feed Controls Power FeedTo set power feed for 0.04 in./rev Setting Power Feed RatePower Feed Configuration Primary Threading ConfigurationSecondary Threading Configuration End GearsTo configure end gears for threading 20 TPI End Gear Configuration Example40T 65T Gear 50 T Ge ar 20 TPI Page Headstock Threading Controls ThreadingTo set the lathe to thread 20 TPI Feed Direction LeverApron Threading Controls Thread Dial ChartThread Dial Dial Number Thread Dial D3640-Shop Fox Tool Table Plus AccessoriesCleaning/Protecting MaintenanceSchedule Lubrication Frequency LubricationBall Oilers Bedways Leadscrew & Carriage RackCross Slide & Compound Slide Change Gear Bushing Machine StorageTumbler Gears Preparing Lathe for StorageTroubleshooting ServiceSymptom Possible Cause Possible Solution Lathe Operation Leadscrew End-Play Adjustment Backlash AdjustmentCross Slide To remove leadscrew end playTo adjust cross slide and compound slide gibs Gib AdjustmentFuse Replacement Half Nut AdjustmentTo adjust half nut To replace fuseTo replace motor brushes Brush ReplacementTensioning Timing Belt Timing Belt Tension ReplacementReplacing Timing Belt Wiring Safety Instructions WiringMachine Frame Control Panel WiringG0765 wiring overview Control Panel Wiring Photos110 VAC Motor/Speed Sensor/ Plug WiringMain Description Description 255 254 256 257 259 258 253 252 261 251 260 Labels & Cosmetics FrontAppendix Threading ChartsComments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns