Grizzly MODEL G0765 owner manual Lathe Operation

Page 57

Lathe Operation

Symptom

Possible Cause

Possible Solution

Bad surface finish.

1.

Wrong spindle speed or feed rate.

1.

Adjust for appropriate spindle speed and feed rate.

 

2.

Dull tooling or wrong tool selection.

2.

Sharpen tooling or select a better tool for the

 

 

 

 

intended operation.

 

3.

Tool height not at spindle centerline.

3.

Adjust tool height to spindle centerline (see Page

 

 

 

 

38).

 

4.

Too much play in gibs.

4.

Tighten gibs (see Page 57).

 

 

 

 

 

Tapered tool difficult

1.

Quill not fully retracted into tailstock.

1.

Turn quill handwheel until tapered tool is forced out

to remove from

 

 

 

of quill.

tailstock quill.

2.

Contaminants not removed from taper

2.

Clean taper and bore, then re-install tool.

 

 

before inserting into quill.

 

 

 

 

 

 

 

Cross slide,

1.

Ways loaded with shavings, dust, or grime.

1.

Clean ways and relubricate.

compound rest, or

2.

Gibs are out of adjustment.

2.

Adjust gibs (see Page 57).

carriage feed has

3.

Handwheel loose or excessive backlash.

3.

Tighten handwheel fasteners, adjust handwheel

sloppy operation.

 

 

 

backlash to a minimum (see Page 56).

 

4.

Leadscrew mechanism worn or out of

4.

Adjust leadscrew to remove end play (see Page

 

 

adjustment.

 

56).

 

 

 

 

 

Cross slide,

1.

Ways loaded with chips, dust, or grime.

1.

Clean ways and lubricate.

compound,

2.

Gibs are too tight.

2.

Loosen gibs slightly (see Page 57).

or carriage

3.

Backlash setting too tight.

3.

Slightly loosen backlash setting (see Page 56).

handwheels hard to

4.

Bedways are dry.

4.

Lubricate bedways.

move.

5.

Half nut lever engaged.

5.

Disengage half nut lever for manual feeding.

 

 

 

 

 

Cutting tool

1.

Tool holder not tight enough.

1.

Check for debris, clean, and retighten.

or machine

2.

Cutting tool sticks too far out of tool holder;

2.

Re-install cutting tool so no more than 13 of the total

components vibrate

 

lack of support.

 

length is sticking out of tool holder.

excessively during

3.

Gibs are out of adjustment.

3.

Adjust gibs at affected component (see Page 57).

cutting.

4.

Dull cutting tool.

4.

Replace or resharpen cutting tool.

 

5.

Incorrect spindle speed or feed rate.

5.

Use the recommended spindle speed and feed rate.

 

 

 

 

 

Workpiece is

1.

Headstock and tailstock not properly

1.

Re-align tailstock to headstock spindle centerline

tapered.

 

aligned.

 

(see Page 32).

 

 

 

 

 

Chuck jaws will

1.

Chips lodged in jaws or scroll plate.

1.

Remove jaws, clean and lubricate scroll plate, then

not move or do not

 

 

 

replace jaws.

move easily.

 

 

 

 

 

 

 

 

 

Model G0765 (Mfd. Since 12/13)

-55-

Image 57
Contents Model G0765 14 Benchtop Lathe Page Table of Contents Control Panel Wiring ServiceIntroduction Machine Description Manual AccuracyContact Info Identification Controls Components Control PanelCarriage End Gears Tailstock Rear ControlsMachine Data Sheet Tailstock Info Features Safety Instructions for Machinery SafetyPage Additional Safety for Metal Lathes Additional Chuck Safety Availability Power SupplyFull-Load Current Rating 110V Circuit RequirementsExtension Cords Grounding & Plug RequirementsMinimum Gauge Size 14 AWG 50 ftNeeded for Setup SetupPreparation UnpackingInstalled Components Figure Qty InventoryPackaged Components Figures Qty Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Power Connection AssemblyConnecting Power Disconnecting PowerTest Run Disengaged Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsChuck & Faceplate Mounting Installation Removal DeviceChuck Installation To install the chuckTools Needed Qty Changing Jaw Set Scroll Chuck ClampingTo change the jaw set To mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillTailstock Quill Specs Positioning TailstockOffsetting Tailstock Installing ToolingTo install tooling in the tailstock Removing ToolingTo offset the tailstock Aligning Tailstock to Spindle CenterlineItems Needed Qty To align the tailstock to the spindle centerlinePage Dead Centers CentersMounting Dead Center in Spindle Removing Center from SpindleRemoving Center from Tailstock Mounting Center in TailstockMounting Workpiece Between Centers To mount a center in the tailstockTools Needed for Installation/Removal Qty To install and use the steady restSteady Rest Compound Rest Four-Way Tool Post Installing ToolBelow are two common methods Aligning Cutting Tool with Spindle CenterlineTo align cutting tool with tailstock center Top ViewSpindle Speed Manual FeedSetting Spindle Direction & Speed Setting Spindle Speed RangeConfiguration Example To set spindle speed to 100 RPMPower Feed Controls Power FeedTo set power feed for 0.04 in./rev Setting Power Feed RatePower Feed Configuration Primary Threading ConfigurationSecondary Threading Configuration End GearsEnd Gear Configuration Example To configure end gears for threading 20 TPI40T 65T Gear 50 T Ge ar 20 TPI Page Headstock Threading Controls ThreadingTo set the lathe to thread 20 TPI Feed Direction LeverThread Dial Chart Apron Threading ControlsThread Dial Dial Number Thread Dial D3640-Shop Fox Tool Table Plus AccessoriesMaintenance Cleaning/ProtectingSchedule Lubrication Lubrication FrequencyBall Oilers Leadscrew & Carriage Rack BedwaysCross Slide & Compound Slide Change Gear Bushing Machine StorageTumbler Gears Preparing Lathe for StorageService TroubleshootingSymptom Possible Cause Possible Solution Lathe Operation Leadscrew End-Play Adjustment Backlash AdjustmentCross Slide To remove leadscrew end playTo adjust cross slide and compound slide gibs Gib AdjustmentFuse Replacement Half Nut AdjustmentTo adjust half nut To replace fuseTo replace motor brushes Brush ReplacementTensioning Timing Belt Timing Belt Tension ReplacementReplacing Timing Belt Wiring Safety Instructions WiringMachine Frame Control Panel WiringG0765 wiring overview Control Panel Wiring Photos110 VAC Motor/Speed Sensor/ Plug WiringMain Description Description 255 254 256 257 259 258 253 252 261 251 260 Labels & Cosmetics FrontAppendix Threading ChartsComments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns