Grizzly MODEL G0765 owner manual Timing Belt Tension Replacement, Tensioning Timing Belt

Page 62

Timing Belt Tension

& Replacement

The timing belt transfers power from the motor to the drive pulley (see Figure 89).

Because the molded teeth in the belt fit together with matching teeth in the pulley, the timing belt will not slip unless the belt teeth become overly worn or belt tension is overly loose.

An improperly tensioned timing belt will slip, which quickly causes it to become damaged and unsuit- able for further use. Therefore, it is essential to maintain belt tension properly to prevent slippage.

Once a timing belt begins to slip, it must be replaced in order to regain proper power transmis- sion.

 

Drive

 

Motor

 

Pulley

 

Mount

 

 

 

Hex Nuts

 

 

 

 

 

 

 

 

 

 

 

Timing

 

 

 

Belt

 

 

 

 

 

 

Motor

Pulley

Figure 89. Timing belt and motor mount hex

nuts (components removed for clarity).

Tools Needed

Qty

Hex Wrench 4mm

1

Hex Wrench 5mm

1

Open-End Wrench/Socket 10mm

1

Phillips Head Screwdriver

1

Punch & Hammer or

 

Adjustable Spanner Wrench

1

Black Fine-Tip Felt Marker

1

Tensioning Timing Belt

1.DISCONNECT LATHE FROM POWER!

2.Perform Steps 2–5on Page 61 to remove components to access timing belt.

3.Verify belt is centered on drive pulley (see Figure 89) by hand-rotating chuck. The belt should be seated so it does not contact head- stock or hang out at end of pulley.

—If belt is not centered, loosen motor mount hex nuts (see Figure 89), re-adjust motor position and re-tension belt.

4.Loosen both motor mount hex nuts.

5.Ensure belt teeth are properly engaged in pulley notches, push down on motor with light/moderate pressure, and tighten motor mount hex nuts.

Note: Position motor so you can access brush cap through hole in bed.

The timing belt is correctly tensioned when there is approximately 18" deflection when it is pushed with moderate pressure, as shown in Figure 90.

Pulley

Deflection

18"

Pulley

Figure 90. Correct timing-belt deflection.

—If there is more than 18" deflection when timing belt is pushed with moderate pres- sure, loosen motor mount hex nuts, and adjust tension until it is correct.

6.Perform Steps 9–11on Page 61 to re-install components you removed earlier.

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Model G0765 (Mfd. Since 12/13)

Image 62
Contents Model G0765 14 Benchtop Lathe Page Table of Contents Service Control Panel WiringContact Info IntroductionMachine Description Manual Accuracy Identification Carriage Controls ComponentsControl Panel Tailstock Rear Controls End GearsMachine Data Sheet Tailstock Info Features Safety Safety Instructions for MachineryPage Additional Safety for Metal Lathes Additional Chuck Safety Full-Load Current Rating Power SupplyAvailability 110V Circuit RequirementsMinimum Gauge Size 14 AWG Grounding & Plug RequirementsExtension Cords 50 ftPreparation SetupNeeded for Setup UnpackingPackaged Components Figures Qty Installed Components Figure QtyInventory Basic steps for removing rust preventative CleanupBefore cleaning, gather the following Site Considerations Connecting Power AssemblyPower Connection Disconnecting PowerTest Run Disengaged Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operations Operation OverviewInstallation Removal Device Chuck & Faceplate MountingTools Needed Qty Chuck InstallationTo install the chuck Scroll Chuck Clamping Changing Jaw SetTo change the jaw set Faceplate To mount a non-concentric workpiece to the faceplateTailstock Quill Specs Using QuillTailstock Positioning TailstockTo install tooling in the tailstock Installing ToolingOffsetting Tailstock Removing ToolingItems Needed Qty Aligning Tailstock to Spindle CenterlineTo offset the tailstock To align the tailstock to the spindle centerlinePage Mounting Dead Center in Spindle CentersDead Centers Removing Center from SpindleMounting Workpiece Between Centers Mounting Center in TailstockRemoving Center from Tailstock To mount a center in the tailstockSteady Rest Tools Needed for Installation/Removal QtyTo install and use the steady rest Installing Tool Compound Rest Four-Way Tool PostTo align cutting tool with tailstock center Aligning Cutting Tool with Spindle CenterlineBelow are two common methods Top ViewManual Feed Spindle SpeedConfiguration Example Setting Spindle Speed RangeSetting Spindle Direction & Speed To set spindle speed to 100 RPMPower Feed Power Feed ControlsSetting Power Feed Rate To set power feed for 0.04 in./revSecondary Threading Configuration Primary Threading ConfigurationPower Feed Configuration End Gears40T 65T Gear 50 T Ge ar 20 TPI End Gear Configuration ExampleTo configure end gears for threading 20 TPI Page To set the lathe to thread 20 TPI ThreadingHeadstock Threading Controls Feed Direction LeverThread Dial Thread Dial ChartApron Threading Controls Dial Number Thread Dial Accessories D3640-Shop Fox Tool Table PlusSchedule MaintenanceCleaning/Protecting Ball Oilers LubricationLubrication Frequency Cross Slide & Compound Slide Leadscrew & Carriage RackBedways Tumbler Gears Machine StorageChange Gear Bushing Preparing Lathe for StorageSymptom Possible Cause Possible Solution ServiceTroubleshooting Lathe Operation Cross Slide Backlash AdjustmentLeadscrew End-Play Adjustment To remove leadscrew end playGib Adjustment To adjust cross slide and compound slide gibsTo adjust half nut Half Nut AdjustmentFuse Replacement To replace fuseBrush Replacement To replace motor brushesTiming Belt Tension Replacement Tensioning Timing BeltReplacing Timing Belt Wiring Wiring Safety InstructionsControl Panel Wiring Machine FrameControl Panel Wiring Photos G0765 wiring overviewMotor/Speed Sensor/ Plug Wiring 110 VACMain Description Description Labels & Cosmetics Front 255 254 256 257 259 258 253 252 261 251 260Threading Charts AppendixWarranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty & Returns