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Nortel Networks 400 4.0, BCM200 manual PEC replacement overview

Models: 400 4.0 BCM200

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312Chapter 24 Replacing data cards and processing hardware

Figure 169 PEC replacement overview

Ensure you have a current data backup.

Do a software shutdown

Set up unit for maintenance

Remove the top cover

If required, remove PEC module from

MSC

Install the

PEC

Restore unit to operation

Test system

Warning:

Incorrect handling of the PEC during installation could result in loss of telephony programming.

Danger: Electrical shock warning

Disconnect the power cord, telephone cables, and network cables before opening the computer. Read and follow installation instructions carefully.

Caution: Use only a Nortel-approved replacement. Contact your account representative for the current list of approved replacement parts.

N0060612

Image 312

Nortel Networks 400 4.0, BCM200 manual PEC replacement overview

Contents

BCM200/400 4.0 Installation and Maintenance Guide Copyright 2006 Nortel Networks, All Rights Reserved TrademarksBCM200/400 4.0 Installation and Maintenance Guide Software LicenseN0060612 Task List Task ListCompleting the initial installation optional Replacing a media bay module Replacing or installing a cooling fan 323 Contents Chapter Viewing the BCM system LEDs Chapter Installing an expansion unit Chapter Installing telephones and peripherals Chapter Configuring the BCM system Chapter Replacing a media bay module Chapter Replacing or upgrading a power supply Index Regulatory information North American regulatory informationCanadian Notice Federal Communications Commission FCC Notice Ringer Equivalence Number RENEMI/EMC FCC Part Regulatory informationImportant safety instructions InstallationUse Safety Use of a music sourceEnhanced 911 configuration Radio-frequency interferenceTelecommunication registration International regulatory information Additional safety information ITU standardization compliance Getting started About this guideAudience AcronymsGetting started Acronyms Sheet 2 Acronym DescriptionSymbols and conventions used in this guide Getting started Acronyms Sheet 3Getting started Convention Example Used forRelated publications Technical DocumentsUser Guides How to get help Getting Help over the phone from a Nortel Solutions CenterGetting Help from the Nortel Web site Getting Help through a Nortel distributor or resellerIntroducing the BCM hardware Main unitsBCM200 main unit Introducing the BCM hardwareBCM200 main unit component descriptions Component DescriptionBCM200 main unit internal components BCM200 main unit internal component descriptionsBCM400 main unit BCM400 main unit component descriptionsBCM400 main unit internal components standard configuration BCM400 main unit internal components RFO configuration BCM400 advanced function tray Component Description Front viewRear view BCM400 advanced function tray RAID status LEDs Advanced function trayBase function tray component hardware Base function tray faceplate componentsBase function tray internal components Base function tray internal componentsMedia services card MSC BCM200 MSC componentsMSC faceplate optional connectors Connectors DescriptionMain card MSC IP call processing hardwareMain card connectors installed in the base function tray Main card connectionsPCI riser card Chapter Introducing the BCM hardwareData networking components WAN interface cardWAN interface card international version Interface card Modem cardO interface card connectors BCM expansion unit BCM400 onlyMBM bays and backplane BCM expansion unit connected to BCM400 main unitMedia bay modules MBMs BCM200 MBM backplaneTelephony hardware components Trunk media bay modules MBMs Trunk MBMs Sheet 1What it does Special notes Digital trunk media bay module Introducing the BCM hardware Trunk MBMs Sheet 2Caller ID trunk media bay module Basic rate interface media bay moduleStation media bay modules MBMs Global analog trunk media bay moduleStation MBMs Sheet 1 Digital station media bay module Chapter Introducing the BCM hardware Station MBMs Sheet 2DSM 16+ DSM 32+ 4x16 media bay module Analog station media bay modulesATA2 ASM8 ASM8+ GASM8 Gasi OSI EIA/TIA Specialized media bay modules MBMs Fiber expansion media bay moduleDigital drop and insert MUX Specialized MBMsDdim faceplate LEDs and connectors BCM400 expansion gatewayBCM power supply BCM componentsBCM400 redundant power supply Standard power supply connectorsBCM400 redundant power supply and modules Power supply adapter cord international users Uninterruptable power supplyHard disk RAID upgrade kit BCM200 main unit hard disk and bracketCooling fan Field replaceable units FRU Introducing the BCM hardware Cooling fanCard field replaceable units Power supply field replaceable units Hard drive field replaceable unitsCooling fan field replaceable units MBM Telephones and adapters Pqrs Introducing the BCM hardware Accessories Introducing the BCM hardware N0060612 Viewing the BCM system LEDs Base function tray system status display LEDsViewing the BCM system LEDs Base function tray system status LED states Sheet 1MSC Power LED Status LED Description Media bay module LEDsBase function tray system status LED states Sheet 3 Power Status Description DTM LEDsMBM LED descriptions DTM LED functions Status DescriptionsBrim LEDs Brim LED functionsInstallation overview Installation overviewTasks Description Link to Supplies, and tools onInitializing the system on Installation overview N0060612 Checking the installation prerequisites Checking the installation prerequisitesGeneral requirements Environmental requirementsSite telephony wiring requirements Electrical requirementsDigital loop System equipment, supplies, and tools Analog loopBasic hardware Optional equipmentOther hardware and tools Installing the BCM main unit Shows the steps required to install the main unitInstalling the main unit in an equipment rack Installing the BCM main unitUnpacking the main unit To attach the rack-mount brackets Attach the rack-mount bracket to the BCM200 main unitTo mount the main unit in an equipment rack Attach the rack-mount bracket to the BCM400 main unitFasten the BCM200 main unit to an equipment rack Installing the main unit on the wall To install the main unit on the wallInstalling the BCM main unit Installing the main unit on a flat surface Attach the wall-mount brackets to the BCM200 main unitTo install the BCM main unit on a table or shelf Next stepInstalling the BCM main unit N0060612 Installing an expansion unit Installing an expansion unitInstalling the expansion unit Unpacking the expansion unitConnecting the BCM expansion unit to the BCM main unit Expansion unit Main unit Signal nameDS256 cable pinout Circuit name ColorDS256 connector on the expansion unit To connect the expansion unit to the main unitInstalling a media bay module MBM Installing a media bay module MBMSelecting MBMs for your BCM system Selecting trunk MBMs To select trunk MBMsDetermine trunk MBM requirements GATM8Selecting station MBMs To select station MBMsDetermine station MBMs requirements Determining system capacity Selecting a fiber expansion module FEMUnderstanding DS30 numbers Setting offsets DS30 modelDetermining bus requirements Single-density modules Double-density modules DS30 bus/ offset set toTo determine bus requirements Matching MBMs to DS30 bus capacityAssigning DS30 resources Choosing the assigned order for MBMs Assigning single-density MBMs to the DS30 bus hierarchyDetermining MBM DIP switch settings To determine MBM DIP switch settingsHow to use the configuration map Possible trunk MBM DIP switch settings Sheet 1Off Ch. #4 Possible station MBM DIP switch settings DS30Offsets 0 Bus # Offset DS30 # OffsetsSetting MBM DIP switches To set MBM DIP switchesDTM switch settings DTM switch settings T1DTM switch settings North American PRI Assigning line and extension numbersDdim switch settings DTM switch settings E1 and UK PRIDdim switch settings BRI switch settings CTM switch settingsBrim S/T switch settings CTM4 and CTM8 switch settings Gatm switch settings Gatm switch settings4x16 switch settings Country select DIP switch settingsGatm country select DIP switch settings Gatm mode select switch settings4x16 switch settings Select Off 115-118 071 Not supportedASM 8 and GASM8 switch settings GASM8 mode and country switch settingsASM 8 settings GASM8 modes and features GASM8 modes Standard Enhanced Mode featuresEnhanced mode DSM switch settings DSM16/DSM32 single-density switch settings upgraded systemSelect Enter these switch DS30 Settings Bus DSM16/DSM 32 single density switch settings new system DSM16+ and DSM 32+ double density switch settings new systemFEM switch settings FEM switch settingsBCM400 expansion gateway MBMs Installing an MBM To install an MBM in the BCM main unit or expansion unit Connecting the cables Connecting the cablesConnecting power to the BCM system To connect power and wiringChecking system power and status To check system power and statusWiring the MBMs Module power and status LED statesRead and follow the installation instructions carefully DTM RJ-48C wiring array Brim S/T RJ-45 wiring array To connect the GatmWiring MBMs to internal connections Gatm pin-outsTo connect the DSM16+, DSM32+, ASM8, GASM8, or 4x16 MBMs Connecting the cables DSM wiring chart DSM 16Connecting the cables ASM wiring chart Pin Wire color Port Set #Wiring the FEM To connect the fiber cablesSetting DNs and port numbers Extension comparison chartCross-referencing ports and DNs Sheet 1 MBM combinations Fully-loaded setup Combining CTMs/GATMs and 4x16sCTMs/GATMs combined with 4x16 MBMs DSM combined with 2 DTMs and 2 ASMs Dect combinations All station MBMs set for double densityChanging configurations Dect BRISystem setup Connecting the data networking hardwareSystem setup summary Connecting the cards Main unit ports and connectorsTo connect the BCM system to the WAN To connect the modemDB26 adapter cable RS-422/EIA 530 adapter cable Sheet 1Connecting the cables RS-422/EIA 530 adapter cable Sheet 2 DB26 on WAN card Signal Cable35 adapter cable Installing the cards DB26 on DB15 WAN card Signal CableDB15 X.21 adapter cable Connecting the cables N0060612 Installing telephones and peripherals System telephonesAnalog terminal adapter Installing telephones and peripherals Telephone port and DN cross-referenceCentral Answering Position CAP/eCAP Bus Pins Port DNs N0060612 Installing an emergency telephone Installing IP PhonesInstalling the mobility systems Installing T7406 cordless systemsMoving telephones Installing the analog terminal adapter Configuration overviewAnalog telephone Installing the ATA2 Connecting the ATA2Installing the analog terminal adapter Analog data deviceTo connect the ATA2 Mounting the ATA2To mount the ATA2 on a wall Test insertion loss measurementInsertion loss from the CO to the analog telephone Configuring the ATA2 Installing optional telephony equipment Installing an auxiliary ringerTo install an auxiliary ringer Connecting the external paging system To install an external paging systemInstalling optional telephony equipment Activating auxiliary ringer programmingConnecting an external music source Music-on-hold specificationsTo connect an external music source Music-on-hold jackUsing the default BCM system IP address Initializing the systemData parameter requirements Initializing the systemUsing the Ethernet crossover cable Setting the crossover connectionsConnecting through Ethernet crossover cable To connect the Ethernet crossover cableConnecting through the serial port To configure your computerNull modem cable setup To display the configuration menusPin Signal Serial port pinoutConfiguration main menu screen Software keycodeRegenerating a keycode after system replacement Configuring the BCM system Configuring the BCM systemInitial parameters overview Initial parametersStartup parameters overview Startup parameters Sheet 1Configuring the BCM system Startup parameters Sheet 2 Using Telset Administration to set the basic parameters Using Telset Administration to set the basic parametersConfiguring the initial parameters To configure the IP addressTo enter the keycodes To configure the modem To select the regionTo select the telephony startup template and start DN To initialize voice mailTo create Telset user accounts Next step Page Using Element Manager to set the basic parameters Using Element Manager to set the basic parametersAccessing the BCM system To access the BCM webTo download and install BCM Element Manager PrerequisitesTo connect to the BCM system To enter a keycodeTo configure the LAN IP address Modify IP Settings attributesAttribute Description To configure the startup template for telephony services Cold Reset Telephony attributesQuick Install Wizard attributes Configuring the startup parameters To configure the date and time settingsTo enter a name for your system To configure Dhcp server settings Subnets General Settings attributes Sheet 1Date and Time attributes To configure IP Phones Dhcp server IP Terminal Dhcp Options attributesTo configure Snmp settings IP Terminal Global Settings attributesTo configure Snmp community strings To configure the Snmp manager listModify Snmp Settings attributes Add Community String attributesTo create user accounts Add Account attributesUsing Element Manager to set the basic parameters N0060612 Using the Startup Profile to configure parameters Using the Startup Profile to configure parametersStartup Profile requirements To download the Startup Profile templateConfiguring basic parameters To customize a Startup Profile for your systemTo load the Startup Profile data onto the BCM system Startup Profile times and LED sequence Startup Profile times and LED sequenceUsing the Startup Profile to configure parameters N0060612 Completing the initial installation optional Completing the initial installation optionalConfiguring the media bay module To configure the MBMConfiguring modem settings Checking for software updatesConfiguring voice mail Customizing security policiesPerforming a backup System monitoring and troubleshooting System monitoring and troubleshooting System status display LEDsMonitoring media bay module LEDs LED locations on the face of the base function trayModule power and status LED states Monitoring the RAID LEDs To monitor hard disk statusPrimary/Mirror LED color Description Maintenance action Status LED Description Maintenance actionTo determine RAID status Primary/Mirror master hard disk LED descriptionRAID disk mirroring Accessing disk mirroring through Element Manager To access disk mirroringSettings field description Perform the activity Beep on drive failure Options availableTo monitor RAID disk mirror operational status Status field descriptionsStatus field Description Accessing the RAID status report using Element Manager To access the RAID status reportMonitoring disk mirroring using Element Manager Step tableBCM system does not function Emergency telephone does not functionTo monitor disk mirroring To troubleshoot the emergency telephone on the systemTo check the ATA 2 wiring ATA2 does not functionTo troubleshoot the emergency telephone connected to a CTM To troubleshoot the ATA2To check for trunk line dial tone to the ATA Preparing hardware for maintenance or upgrades PrecautionsPreparing hardware for maintenance or upgrades Prepare for maintenance overview Shut down the systemSpecial tools Performing a system shutdownTo shut down the system software Restarting the system after maintenance To restore the system to operationTo shut down the system hardware Base function tray maintenance procedures Base function tray replacement overview Removing the base function trayTo remove the base function tray Remove the base function trayTo install the base function tray Install the base function tray To remove the base function tray bezelTo install the base function tray bezel Remove the base function tray bezelAdvanced function tray maintenance procedures Install the base function tray bezelAdvanced function Hard disk cage Tray latch Advanced function tray replacement overview To remove the advanced function trayRemove the advanced function tray To install the advanced function tray Removing and installing the main unit top cover Removing the main unit top coverTo remove the main unit top cover Remove the BCM200 top coverInstalling the main unit top cover To install the main unit top coverInstall the BCM200 top cover Using the backup and restore utility Install the BCM400 top coverReplacing a media bay module Replacing a media bay moduleReplacing An MBM Removing an MBM To remove an MBMRemove a BCM400 MBM To install an MBM Returning the system to operationReplacing the hard disk Replacing the hard diskProvides an overview of the hard disk replacement process Installing a RAID system To install a RAID systemReplacing the hard disk N0060612 Replacing a RAID configuration hard disk To replace a RAID configuration hard diskRemoving a hard disk cage Removing a hard disk cage from a BCM200 main unitTo remove a hard disk cage from a BCM200 main unit Detach the hard disk cage from the BCM200 main unitTo remove a hard disk cage from a BCM400 main unit Installing a hard disk cage Installing a hard disk cage in a BCM200 main unit To install a hard disk cageInstalling a hard disk cage in a BCM400 main unit Insert the hard disk cage into the BCM200 main unitLift and slide the hard disk cage toward Replacing a hard disk in the hard disk cage Removing a primary hard disk from a RAID hard disk cage BCM200 Hard disk cageBCM400 Hard disk cage To remove a primary hard disk from a RAID hard disk cage Removing a mirror hard disk from a RAID hard disk cageBCM400 RAID shown To remove a mirror hard disk from a RAID hard disk cage Remove the mirror hard disk from the RAID hard disk cageInstalling a primary hard disk into a RAID hard disk cage BCM200 shownTo install a primary hard disk into a RAID hard disk cage Installing a mirror hard disk into a RAID hard disk cage Install a primary hard disk into the RAID hard disk cageTo install a mirror hard disk into a RAID hard disk cage Install a mirror hard disk into the RAID hard disk cageInitializing the hard disk in a single-disk configuration Initializing the hard disk in a RAID configurationTo initialize the hard disk in a single disk configuration Replacing the hard disk N0060612 Replacing or upgrading a power supply Replacing a standard power supplyReplacing or upgrading a power supply Removing a BCM200 power supply To remove the BCM200 power supplyRemove the BCM200 MSC guide bracket CardInstalling a BCM200 standard power supply To install a BCM200 standard power supplyInstall the BCM200 power supply chassis screws Power supply FanHard disk Install the BCM200 MSC guide bracket Removing a BCM400 standard power supply Power supply LEDTo remove a BCM400 standard power supply Remove the BCM400 power supply screwsInstalling a BCM400 standard power supply To install a BCM400 standard power supplyFasten the power supply support bracket cables Upgrading to a redundant power supply Fasten the standard power supply to the main unitRemoving the PSU status connector jumper Redundant power supply upgrade overviewTo remove the PSU status connector jumper Installing a redundant power supply cage BCM400 onlyTo install a redundant power supply cage BCM400 only Remove the power supply knockout bracket Attach the redundant power supply cage Install a new cable clamp Removing a BCM400 redundant power supply cage To remove a BCM400 redundant power supply cageRemove the BCM400 redundant power supply screws Installing a power supply module To install a power supply moduleInstall the power supply modules into the power supply cage Removing a power supply module To remove a power supply moduleRemove the power supply module from the power supply cage Replacing data cards and processing hardware Replacing cardsReplacing data cards and processing hardware Base function tray interior componentsCard replacement overview To remove the WAN cardInstalling the WAN card Remove the WAN card and PCI cover plateTo install a replacement WAN card Install the WAN cardTo remove the media services card MSC MSC mounting screws To install the media services card MSC To remove the modem card Modem card pin locking clip Modem card positioningInstalling the modem card To install a modem cardModem port label Replacing the processor expansion card PEC Provides an overview of the process for replacing a PECPEC replacement overview To remove the processor expansion card PEC Installing a processor expansion card PEC Remove the processor expansion card PECTo install a PEC Replacing memoryIncreasing the amount of memory Removing the dual in-line memory module Dimm cardTo remove a Dimm card Base functionTray front Replacing the clock/calendar battery To install a Dimm cardTo remove the clock/calendar battery Battery replacement overviewRemoving the clock/calendar battery Base function tray frontTo install a new clock/calendar battery Replacing data cards and processing hardware N0060612 Replacing or installing a cooling fan Replacing or installing a cooling fanReplacing a cooling fan Removing a BCM400 cooling fan To remove a BCM400 cooling fanRemove the BCM400 fan access panel Installing a BCM400 cooling fan To install a BCM400 cooling fanFan chassis mounting holes Install the fan access panel to the main unit Connect the fan cables to the I/O cardRemoving a BCM200 cooling fan To remove a BCM200 cooling fanDisconnect the BCM200 fan cable from the I/O card Installing the BCM200 cooling fan To install a BCM200 cooling fanRemoving an expansion unit fan To remove an expansion unit fanFAN Troubleshooting cooling fans Fan and temperature LEDs on the base function trayLED Label Description Green LED On Red LED On Only DTM wiring chart Appendix a DTM wiring chartDTM RJ-48C port wiring Appendix a DTM wiring chart N0060612 Brim wiring chart Appendix B Brim wiring chartBrim RJ-45 port wiring Pin Signal Signal on system sideAppendix B Brim wiring chart N0060612 Gatm wiring chart Appendix C Gatm wiring chartGATM4 RJ-21 connector wiring Sheet 1 Line Pin Connection Wire colorGATM8 RJ-21 connector wiring Sheet 1 Ring Slate-Violet Appendix C Gatm wiring chart N0060612 4x16 wiring charts Appendix D 4x16 wiring charts4x16 RJ-11 port wiring 4x164x16 MBM RJ-21 connector wiring Sheet 1 Set Pin Connection Wire colorNo connection Violet-Slate Slate-Violet Appendix D 4x16 wiring charts N0060612 DSM16 and DSM32 wiring charts Appendix E DSM16 and DSM32 wiring chartsDSM16 and DSM32 RJ-21 connector wiring Sheet 1 N0060612 ASM8, ASM8+, and GASM8 wiring chart Appendix F ASM8, ASM8+, and GASM8 wiring chartASM RJ-21 connector wiring Sheet 1 No connection Violet-Slate Slate-Violet Market profile attributes Media bay module availabilityMedia bay module availability by market profile Sheet 1 FEM MBM-Norstar trunk cartridge combinations Analog trunk cardCanada Caribbean Denmark Time zones and language information Time and date format based on languageLanguage support for South America and Central America Appendix G Market profile attributesTime/date formats based on language South/Central America language supportCore parameters for market profiles Caller ID display formatsMarket profile Functionality Attribute Australia Brazil N0060612 BCM200/400 4.0 Installation and Maintenance Guide Vicap PBX N0060612 PRC Mcdn 4ESS BCM200/400 4.0 Installation and Maintenance Guide Vicap ITU-T N0060612 Vicap Global analog trunk parameters Pulse Dialing msTransmission parameters On-hook caller ID Disconnect supervision Message waiting Market Start Digit Line Voltage Stutter ProfileStop Digit Busy tone ReversalGASM8 parameters TransmissionInput EIA/TIA-464A Dial pulse and Dtmf parameters Dial pulseIsdn line services Isdn line servicesIsdn services by protocol Protocol Market profile Available Isdn servicesAnalog and digital trunk types Analog and digital trunk types and descriptions Sheet 1Trunk types Description Digital trunk types Trunk types Description Analog trunk typesIndex NumbersIndex CTMIsdn MBM PCI WAN