Carrier 50VQP084-300 Refrigerant Charging, Air Coil Fan Motor Removal, Troubleshooting

Page 40

FILL CONDENSER WITH CLEANING SOLUTION. DO NOT ADD SOLUTION MORE RAPIDLY THAN VENT CAN EXHAUST GASES CAUSED BY CHEMICAL ACTION.

VENT

PIPE

1.0 TO 1.2 m

PAIL

FUNNEL

1-IN.

(25 mm)

PIPE

1.5 m APPROX

CONDENSER

Refrigerant Charging

WARNING

To prevent personal injury, wear safety glasses and gloves when handling refrigerant. Do not overcharge system — this can cause compressor flooding.

NOTE: Do not vent or depressurize unit refrigerant to atmo- sphere. Remove and recover refrigerant following accepted practices.

Air Coil Fan Motor Removal

CAUTION

Before attempting to remove fan motors or motor mounts, place a piece of plywood over evaporator coils to prevent coil damage.

PAIL

Fig. 36 — Gravity Flow Method a50-8586

Motor power wires need to be disconnected from motor terminals before motor is removed from unit.

1.

Shut off unit main power supply.

2.

Loosen bolts on mounting bracket so that fan belt can be

 

removed.

3.

Loosen and remove the 2 motor mounting bracket bolts

 

on left side of bracket.

PUMP PRIMING CONN.

SUCTION

PUMP

SUPPORT

GAS VENT

GLOBE

VALVES

SUPPLY

1-IN.

(25 mm)

PIPE

CONDENSER

4. Slide motor/bracket assembly to extreme right and lift out

through space between fan scroll and side frame. Rest

motor on a high platform such as a step ladder. Do not

allow motor to hang by its power wires.

TROUBLESHOOTING

When troubleshooting problems with a WSHP, see Table 23.

TANK

FINE MESH SCREEN

REMOVE WATER

REGULATING VALVE

RETURN

Thermistor — A thermistor may be required for single- phase units where starting the unit is a problem due to low voltage. See Fig. 38 for thermistor nominal resistance.

90.0

80.0

Fig. 37 — Forced Circulation Method

Drain condenser and flush with clean water. Follow acid manufacturer’s instructions.

Checking System Charge — Units are shipped with full operating charge. If recharging is necessary:

1.Insert thermometer bulb in insulating rubber sleeve on liquid line near filter drier. Use a digital thermometer for all temperature measurements. DO NOT use a mercury or dial-type thermometer.

2.Connect pressure gage to discharge line near compressor.

3.After unit conditions have stabilized, read head pressure on discharge line gage.

NOTE: Operate unit a minimum of 15 minutes before checking charge.

4.From standard field-supplied Pressure-Temperature chart for R-410A, find equivalent saturated condensing temperature.

5.Read liquid line temperature on thermometer; then subtract from saturated condensing temperature. The dif- ference equals subcooling temperature.

 

70.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(kOhm)

60.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

istance

40.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Res

20.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-17.7

-6.6

4.4

15.6

26.7

37.8

48.9

60.0

 

 

 

 

 

Temperature (C)

 

 

 

Fig. 38 — Thermistor Nominal Resistance

Control Sensors — The control system employs 2 nom- inal 10,000 ohm thermistors (FP1 and FP2) that are used for freeze protection. Be sure FP1 is located in the discharge fluid and FP2 is located in the air discharge. See Fig. 39.

40

Image 40
Contents Contents Safety ConsiderationsInstallation General50VQP Unit Physical Data 406442 78250VQP084-150 Unit Dimensions A50-843650VQP168-300 Unit Dimensions A50-8437A50-8467 A50-8466A50-8468 A50-8469 A50-8470A50-8471 A50-8472A50-8476 A50-8477A50-8478 A50-8479A50-8482 A50-8485A50-8483 A50-8484A50-8486 Trap Condensate DrainField Power Supply Wiring Water Quality Guidelines A50-8438 50VQP084-168 Unit with Complete C Control TypicalA50-8439 50VQP084-168 with Deluxe D Control TypicalJ6J5 AL1J1 J8 50VQP Unit Electrical Data Dual Point Power Unit 50VQP Unit Electrical Data Standard UnitField Control Wiring PRE-START-UPA50- 6268tf.tif A50-8441Page 50VQP084 Blower Performance Data 50VQP096 Blower Performance Data 412 455 492 526 563 595 628 658 687 718 745 421 459 499 533 569 600 633 663 691 722 749441 478 513 549 581 614 644 672 703 730 759 456 495 529 561 595 625 656 685 712 741 76750VQP120 Blower Performance Data 511 544 578 608 637 668 695 722 748 776 800 825 849 874 897 526 561 592 621 649 679 706 732 758 785 809 833 857 882544 575 605 633 661 691 717 742 767 794 818 842 867 890 555 589 618 646 676 702 728 753 779 803 827 850 875 89850VQP150 Blower Performance Data 581 613 646 678 706 735 763 791 817 842 867 889 912 935 958 598 623 656 687 715 744 772 799 825 850 872 896 919 942 963605 637 666 697 727 755 783 809 835 858 882 905 928 951 973 618 647 678 708 738 766 793 819 844 867 891 914 937 959 98050VQP168 Blower Performance Data 50VQP192 Blower Performance Data BkW 3020.8 Sheave/Mtr 50VQP240 Blower Performance Data 605 633 660 689 714 739 763 790 813 836 858 882 904 50VQP300 Blower Performance Data 538 574 609 640 673 703 733 761 788 812 838 863 888 912 553 588 620 653 685 715 744 771 796 822 847 872 896568 602 633 666 697 726 755 782 806 832 857 881 904 581 613 646 678 706 735 763 791 817 842 867 889Deluxe D Control Jumper Settings See Fig Complete C Control Jumper Settings See FigField Selectable Inputs DIP Switch Block S2 Accessory 1 Relay Options DIP Switch Block S2 Accessory 2 Relay OptionsSTART-UP Operating LimitsUnit Start-Up Cooling Mode Unit Start-Up Heating ModeWater Temperature Change Through Heat Exchanger 50VQP Unit Operating LimitsApproximate Fluid Volume L Per 30 M of Pipe Antifreeze Percentages by VolumeOperation Coaxial Water Pressure DropUnits with Aquazone Deluxe D Control Units with Aquazone Complete C ControlComplete C and Deluxe D Board System Test Complete C Control LED Code Fault Descriptions Service Aquazone Deluxe D Control LED IndicaRefrigerant Charging TroubleshootingAir Coil Fan Motor Removal A50-8163 FP1 and FP2 Thermistor LocationTroubleshooting Unit Does Not Operate Page Page Copyright 2010 Carrier Corporation Catalog No Form 50VQP-C1SI 11-1050VQP START-UP Checklist II. START-UPBook Catalog No Form 62AQ-1SI Pg CL-1 Replaces New TabHeating Cycle Analysis Cooling Cycle Analysis